TM-9-6115-464-12 Wrench Impact Hydraulic Model MV-12-140T Manual



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Tm-9-6115-464-12

Chapter 1 Introduction
Destruction Of Materlel To Prevent Enemy Use
Description
Figure 1-1. Engine Generator Set, Right-Front, Three-Quarter View
Figure 1-2. Engine Generator Set, Left-Rear, Three-Quarter View
Figure 1-3. Acoustic Suppression Kit
Identification And Tabulated Data
Tabulated Data
Tabulated Data (Cont)
Tabulated Data (Cont)
Tabulated Data (Cont)
Tabulated Data (Cont)
Table 1-1. Differences In Performance Characteristics
Figure 1-4. Engine Generator Set, Right-Front, Three-Quater Internal View
Figure 1-5. Engine Generator Set, Left-Rear, Three-Quarter Internal View
Figure 1-6. Engine Starting System
Figure 1-7. Fuel System Diagram
Figure 1-8. Engine Cooling System
Figure 1–9. Engine Lubrication System
Figure 1-10. Air Intake And Exhaust System
Figure 1-11. Output Supply System
Figure 1-12. Hydraulic System Diagram
Chapter 2 Operating Instructions
Controls And Instruments
Controls And Instruments (Cont)
Figure 2-1. Generator Set Controls And Instruments
Installation Instructions
Load Connection
Figure 2-2. Installation Plan
Figure 2-3. Ground Connections
Figure 2-4. Load Terminal Board Assembly
Starting The Generator Set
Stopping The Generator Set
Load Connections For Parallel Operation
Figure 2-6. Paralleling For Load Transfer
Parallel Operation (Load Sharing)
Figure 2-7. Voltage Reconnection Board
Figure 2-8. Starting The Generator Set (Sheet 1 Of 3)
Figure 2-8. Starting The Generator Set (Sheet 2 Of 3)
Figure 2-8. Starting The Generator Set (Sheet 3 Of 3)
Figure 2-9. Stopping The Generator Set
Parallel Operation (Load Transfer).
Operation Of Tactical Utility Generator Sets
Operation Of Tactical Utility Generator Sets (Cont)
Exercise Of Engine On Standby Service
Section Ii. Operation Under Unusual Conditions
Operation Under Rainy Or Humid Conditions.
Figure 2-10. Operating The Fuel Burning Winterization Kit
Electric Winterization Kit
Figure 2-11. Operating The Electric Winterization Kit
Figure 2-12. Using The Wheel Mounting Kit
Figure 2-13. Operating The Load Bank
Applications Kit.
Figure 2-14. Applications Kit Components
Figure 2-15. Acoustic Suppression Kit
Operating Procedures
Section V. Preventive Maintenance Checks And Services (Pmcs)
Explanation Of Columns
Table 2-2. Operator Preventive Maintenance Checks And Services
Table 2-2. Operator Preventive Maintenance Checks And Services - Continued
Table 2-2. Operator Preventive Maintenance Checks And Services - Continued
Table 2-2. Operator Preventive Maintenance Checks And Services - Continued
Table 2-2. Operator Preventive Maintenance Checks And Services - Continued
Table 2-2. Operator Preventive Maintenance Checks And Services - Continued
Table 2-2. Operator Preventive Maintenance Checks And Services - Continued
Table 2-2. Operator Preventive Maintenance Checks And Services - Continued
Table 2-2. Operator Preventive Maintenance Checks And Services - Continued
Table 2-2. Operator Preventive Maintenance Checks And Services - Continued
Section Vi. Movement To A New Work Site
Chapter 3 Operator Maintenance Instructions
Figure 3-1. Inspecting The Breather And Breather Tube
Figure 3-2. Inspecting The Muffler
Plate And Sleeve Assembly
Wiring Harnesses.
Figure 3-3. Inspecting The Engine Air Cleaner
Radiator
Engine Assembly
Oil Level Gauge And Filler Tube.
Paralleling Cable.
Figure 3-5. Main Fuel Tank Inspection And Service
Table 3-1. Operator Troubleshooting
Table 3-1. Operator Troubleshooting - Continued
Table 3-1. Operator Troubleshooting - Continued
Table 3-1. Operator Troubleshooting - Continued
Chapter 4 Unit Maintenance Instructions
Cooling System
Section Il. Repair Parts; Special Tools, Test, Measurement, And Diagnostic Equipment (Tmde); And Special Support Equipment
Figure 4-1. Servicing The Engine Oil Filter
Section Iv. Preventive Maintenance Checks And Services (Pmcs)
Table 4-1. Unit Preventive Maintenance Checks And Services
Table 4-1. Unit Preventive Maintenance Checks And Services - Continued
Section V. Unit Troubleshooting
Table 4-2. Unit Troubleshooting - Continued
Table 4-2. Unit Troubleshooting - Continued
Table 4-2. Unit Troubleshooting - Continued
Table 4-2. Unit Troubleshooting - Continued
Table 4-2. Unit Troubleshooting - Continued
Table 4-2. Unit Troubleshooting - Continued
Table 4-2. Unit Troubleshooting - Continued
Table 4-2. Unit Troubleshooting - Continued
Battle Damage
Batterles
Figure 4-2. Battery Installation
Table 4-3. Specific Gravity Temperature Corrections
Slave Receptacle
Ofigure 4-3. Slave Receptacle, Removal And Installation
Solenoid Replacement.
Testing.
Figure 4-4. Starter Assembly, Removal
Figure 4-5. Starter Brushes Replacement
Figure 4-6. Starter Solenoid Replacement
Starter Assembly
Solenoid Replacement
Testing
Figure 4-7. Starter Assembly Removal
Figure 4-8. Starter Brushes Replacement
Figure 4-9. Starter Solenoid Replacement
Battery Charging Alternator
Table 4-5. Alternator Voltages At Ambient Temperature
Figure 4-10. Battery Charging Alternator Removal And Installation
Figure 4-11. Alternator Test Leads Attachment
Coolant Temperature Transmltter
Oil Pressure Transmitter
Low Oil Pressure Switch
Fuel Solenoid Valve And Rectifier Assembly
Engine Wiring Harness Assembly
Figure 4-13. Day Tank Fuel Level, Low Fuel Cutoff Switch, Fuel Solenoid Valve And Rectifier Assembly, Removal And Installation
Section Viii. Unit Maintenance Of The Engine Fuel System
Figure 4-14. Fuel Transfer Pumps, Service And Replacement
Fuel Strainer And Filter Assembly
Figure 4-16. Fuel Strainer And Filter Housing, Disassembly And Reassembly
Day Tank Assembly
Figure 4-17. Day Tank Assembly, Removal And Installation
Secondary Fuel Filter
Figure 4-18. Secondary Fuel Filter Assembly, Removal And Installation
Figure 4-19. Secondary Fuel Filter, Disassembly And Reassembly
Fuel Injection Nozzle Holders And Lines
Figure 4-20. Fuel Injection Nozzle Holders And Lines, Exploded View
Figure 4-21. Fuel Lines And Fittings, Exploded View (Sheet 1 Of 2)
Figure 4-21. Fuel Lines And Fittings, Exploded View (Sheet 2 Of 2)
Start Aid Assembly
Figure 4-22. Start Aid Assembly, Removal And Installation
Section Ix. Unit Maintenance Of The Engine Cooling System
Figure 4-23. Grille, Radiator, And Shutter Assembly, Exploded View
Radiator
Figure 4-24. Radiator Hose Replacement
Shutter Assembly
Cooling Fan
Figure 4-25. Water Pump, Cooling Fan And V-Belt, Removal And Installation
Coolant Thermostat And Housing
Figure 4-26. Coolant Thermostat, Removal And Installation
Section X. Unit Maintenance Of The Engine Lubrication System
Figure 4-27. Lubrication Oil Filter Assembly, Removal And Installation
Figure 4-28. Hydraulic Sump And Filter Service
Section Xl. Unit Maintenance Of The Hydraulic System
Figure 4-29. Servicing The Hydraulic Actuator Unit Filter
Figure 4-30. Hydraulic Lines And Fittings, Exploded View
Section Xii. Unit Maintenance Of The Intake And Exhaust Systems And Breather Tube
Air Cleaner Assembly. Element
Muffler
Figure 4-32. Air Cleaner Assembly, Exploded View
Figure 4-34. Breather And Breather Tube, Exploded View
Section Xiii. Unit Maintenance Of The Engine Assembly
Figure 4-35. Intake Manifold, Removal And Installation
Rocker Arm Assembly
Engine Testing
Section Xiv. Unit Maintenance Of The Generator Set Controls
Figure 4-38. Control Cubicle Assembly, Exploded View (Sheet 1 Of 3)
Figure 4-38. Control Cubicle Assembly, Exploded View (Sheet 2 Of 3)
Figure 4-38. Control Cubicle Assembly, Exploded View (Sheet 3 Of 3)
Coolant Temperature Gauge
Hourmeter
Cleaning And Inspection
Kilowatt Meter
Ac Current Meter
Figure 4-39. Volts-Amps Transfer Switch Schematic Diagram
Control Cubicle Wiring Harness Assembly
Frequency Adjust Rheostat (Precise Sets Only)
Battle Short Switch.
Operations Switch
Panel Light Switch.
Start-Run-Stop Switch
Engine Primer Switch
Removal
Figure 4-40. Fault Locating Indicator Lamp And Fuse Replacement
Figure 4-41. Fault Locating Indicator, Exploded View (Sheet 1 Of 2)
Figure 4-41. Fault Locating Indicator, Exploded View (Sheet 2 Of 2)
Figure 4-42. Manual Speed Control, Exploded View
Dc Control Circuit Breaker
Figure 4-43. Dc Circuit Breaker, Removal And Installation
Governor Control Unit
Voltage Reconnection Board
Figure 4-45. Voltage Rconnection Board, Removal And Installation
Figure 4-46. Main Load Contactor, Removal
Figure 4-47. Terminal Clip Detail B Detail D Replacement
Convenience Receptacle And Circuit Breaker.
Figure 4-48. Convenience Receptacle And Circuit Breaker, Removal And Installation
Paralleling Receptacles
Figure 4-49. Paralleling Receptacles, Removal And Installation
Section Xvi. Unit Maintenance Of The Generator Assembly
Figure 4-50. Housing Assembly, Exploded View (Sheet 1 Of 2)
Figure 4-50. Housing Assembly, Exploded View (Sheet 2 Of 2)
Plate And Sleeve Assembly.
Figure 4-51. Plate And Sleeve Assembly, Exploded View
Figure 4-52. Tool Stowage Box
Figure 4-53. Repair Of Auxiliary Fuel Line
Figure 4-54. Repair Of Paralleling Cable
Chapter 5 Material Used In Conjunction With The Generator Set
Figure 5-1. Fuel Burning Winterization Kit Installation (Sheet 1 Of 2)
Figure 5-1. Fuel Burning Winterization Kit Installation (Sheet 2 Of 2)
Preventive Maintenance Checks And Services
Figure 5-2. Fuel Burning Winterization Kit Heater Assembly, Inspection And Service
Figure 5-3. Fuel Burning Winterization Kit Heater Control Assembly Maintenance
Unit Maintenance Of Fuel Burning Winterization Kit, Heater Control.
Figure 5-4. Fuel Burning Winterization Kit Heater Assembly Maintenance
Removal
Thermostat Switch.
Table 5-1. Operator Preventive Maintenance Checks And Services
Table 5-1. Operator Preventive Maintenance Checks And Services - Continued
Table 5-1. Operator Preventive Maintenance Checks And Services - Continued
Table 5-2. Unit Preventive Maintenance Checks And Services For Fuel Burning Winterization Kit
Table 5-3. Operator Troubleshooting For Fuel Burning Winterization Kit
Table 5-4. Unit Troubleshooting For Fuel Burning Winterization Kit
Table 5-4. Unit Troubleshooting For Fuel Burning Winterization Kit - Continued
Section Ill. Electric Winterization Kit
Figure 5-5. Electric Winterization Kit Installation (Sheet 1 Of 2)
Figure 5-5. Electric Winterization Kit Installation (Sheet 2 Of 2)
Preventive Maintenance Checks And Services
Figure 5-6. Electric Winterization It Control Assembly Indicator Lamp Fuse Replacement
Table 5-5. Operator Preventive Maintenance Checks And Services For Electric Interval Before Before Before Location Item To Check/ Service Power Cable Coolant Line Valves Generator Set Radiator Winterization Kit
Table 5-5. Operator Preventive Maintenance Checks And Services For Electric Interval Before Before During Winterization Kit - Continued
Table 5-5. Operator Preventive Maintenance Checks And Services For Electric Interval Before Before During Winterization Kit - Continued
Unit Maintenance Of Electric Winterization Kit
Fuse Holder Assembly
Figure 5-7. Electric Winterization Kit Control Assembly, Exploded View
Thermostat Switch
Heating Elements
Wiring Harnesses
Figure 5-8. Electric Winterization Kit Wiring Harness, Dwg. No. 72-2855
Table 5-6. Unit Preventive Maintenance Checks And Services For Electric Winterization Kit
Table 5-8. Unit Troubleshooting For Electric Winterization Kit
Table 5-8. Unit Troubleshooting For Electric Winterization Kit (Cont)
Section Iv. Wheel Mounting Kit
Operator's Maintenance Of Wheel Mounting Kit
Figure 5-9. Wheel Mounting Kit, Front Axle And Tow Bar Assembly, Exploded View
Table 5-9. Operator Preventive Maintenance Checks And Services For Wheel Mounting Kit
Table 5-9. Operator Preventive Maintenance Checks And Services For Wheel Mounting Kit - Continued
Table 5-10. Unit Preventive Maintenance Checks And Services For Wheel Mounting Kit
Table 5-12. Unit Troubleshooting For Wheel Mounting Kit
Table 5-12. Unit Troubleshooting For Wheel Mounting Kit - Continued
Unit Maintenance Of Wheel Mounting Kit
Wheel Bearings
Brakes
Figure 5-10. Wheel Mounting Kit, Wheels And Brakes, Exploded View
Section V. Load Bank Kit
Figure 5-11. Load Bank Installation
Preventive Maintenance Checks And Services
Table 5-13. Operator Preventive Maintenance Checks And Services For Load Bank
Table 5-15. Unit Troubleshooting For Load Bank
Figure 5-12. Load Bank Assembly, Exploded View
Load Selector Switch
Indicator Light.
Thermostat Switch
Wiring Harness
Figure 5-13. Load Bank Wiring Diagram, Dwg. No. 72-2826 (Sheet 1 Of 2)
Figure 5-13. Load Bank Wiring Diagram, Dwg. No. 72-2826 (Sheet 2 Of 2)
Figure 5-14. Load Bank Schematic Diagram, Dwg. No. 72-2827
Section Vi. Applications Kit
Unit Maintenance Of Applications Kit.
Figure 5-15. Remote Functions Assembly
AcousticSuppression Kit Installation And Removal
Figure 5-16. Applications Kit Cable Harness Assembly Installation (Right Side)
Figure 5-17. Applications Kit Cable Harness Assembly Installation (Left Side)
Install Acoustic Suppression Kit On Generator Set.
Install Acoustic Suppression Kit On Generator Set. (Cont)
Figure 5-18. Roof Stiffeners, Sealing Angle, Oil Drain, Isolators, Botttom Panel Tray Assembly, And Trailer Brackets
Figure 5-19. Acoustic Suppression Kit Major Components
Appendix A References
Maintenance
Appendix B Maintenance Allocation Chart (Mac)
Explanation Of Columns In The Mac, Section Il.
Explanation Of Columns In Tool And Test Equipment Requirements.Section Ill.
Section Il. Maintenance Allocation Chart
Section Il. Maintenance Allocation Chart
Section Il. Maintenance Allocation Chart
Section Il. Maintenance Allocation Chart
Section Il. Maintenance Allocation Chart
Section Il. Maintenance Allocation Chart
Section Il. Maintenance Allocation Chart
Section Il. Maintenance Allocation Chart
Section Il. Maintenance Allocation Chart
Section Il. Maintenance Allocation Chart
Section Il. Maintenance Allocation Chart
Section Il. Maintenance Allocation Chart
Section Il. Maintenance Allocation Chart
Section Il. Maintenance Allocation Chart
Section Il. Maintenance Allocation Chart
Section Il. Maintenance Allocation Chart
Section Il. Maintenance Allocation Chart
Section Il. Maintenance Allocation Chart
Section Ill. Tools And Test Equipment
Section Ill. Tools And Test Equipment
Section Iv. Remarks
Appendix D Expendable And Durable Items List
Section Il. Expendable/Durable Supplies And Materials List
Appendix E Additional Authorization List
Section Ii. Additional Authorization List
Alphabetical Index
Alphabetical Index (Cont)
Alphabetical Index (Cont)
Alphabetical Index (Cont)
Alphabetical Index (Cont)
Alphabetical Index (Cont)
Fo-1. Ac And Dc, 15 And 30 Kw, 50/60 And 400 Hz, Precise And Utility, Wiring Diagram, Dwg. No. 72-2205 (Sheet 1 Of 4)
Fo-1. Ac And Dc, 15 And 30 Kw, 50/60 And 400 Hz, Precise And Utility, Wiring Diagram, Drawing No. 72-2205 (Sheet 2 Of 4)
Fo-1. Ac And Dc, 15 And 30 Kw, 50/60 And 400 Hz, Precise And Utility, Wiring Diagram, Drawing No. 72-2205 (Sheet 3 Of 4)
Fo-1. Ac And Dc, 15 And 30 Kw, 50/60 And 400 Hz, Precise And Utility, Wiring Diagram, Dwg. No. 72-2205 (Sheet 4 Of 4)
Fo-2. Ac Schematic Diagram
Fo-3. Dc Schematic Diagram, 15 And 30 Kw, Precise Generator Sets, Drawing No. 72-2269
Fo-3. Ac Schematic Diagram, 15 And 30 Kw, Precise Generator Sets, Drawing No. 72-2295
Fo-5. Dc Schematic Diagram, 15 And 30 Kw, Utility Generator Sets, Drawing No. 72-2277
Fo-6. Dc Schematic
Fo-7. Dc Troubleshooting Diagram
Fo-8. Ac Troubleshooting Diagram
Schematic Diagram, Ac,15 Kw, 400 Hz, Dod Generator Sets, Precise, Electric Governed
Fo-9. Dc Troubleshooting Diagram
Troubleshooting Diagram
The Metric System And Equivalents

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