HYDRAULIC RESERVOIR ASSEMBLY

TB 5-2520-551-24

HYDRAULIC RESERVOIR ASSEMBLY

NOTE

Before drilling holes in truck bed, cover ends of flex hoses

attached to tandem pump assembly with a cloth.

Remove cloth

when all holes have been drilled in truck bed.

160. In truck bed, mark location of four holes in accordance with Figure 4 using

center punch. Using electric drill with 1/8" drill bit, drill four pilot

holes in truck bed. Enlarge pilot holes with .332" drill bit.

install four riv-nuts (MS27130S31) in

161. Using riv-nut installation tool,

front wall of truck bed.

162. Mark location of four holes to cut in truck bed floor in accordance with

Figure 4. Using electric drill with 1/8" drill bit, drill pilot holes.

Enlarge holes with 1-1/2" hole saw.

163. Using saber saw, cut between 1-1/2" holes from curbside to roadside.

Clean

burrs in hole using file.

164. Drill six pilot holes in truck bed using 1/8" drill bit in accordance with

Figure 4.

Enlarge pilot holes with .332" drill bit. Install six riv-nuts

in holes using riv-nut installation tool.

165. Drill four pilot holes in forward tiedown crossmember using 1/8" drill bit.

Enlarge pilot holes with .201" drill bit. Tap holes with .250-20UNC-2B

thread.

166. Install two channel brackets (item 7, C5110649-1 and item 8, C5110649-2) on

forward tiedown crossmember using four 7/16" bolts (item 36, MS90725-6),

and lock washers (item 47, NAS1640-416). Tighten bolts with 7/16"

combination wrench.

167. Slide clamps (item 9, C511065O-1, item 11, C511065O-3, item 12, C511065O-4)

on channel bracket (item 8, C5110649-2). Position clamps equally along

bracket (item 8, C5110649-2).

168. Slide clamp (item 10, C511065O-2) on channel bracket (item 7, C5110649-1).

169. Under truck bed, drill two pilot holes in front crossmember using 1/8"

drill bit in accordance with Figure 4. Enlarge pilot holes with .332 drill

bit.

170. Install riv-nuts (item 94, MS27130S31) in front crossmember using riv-nut

installation tool.

171. Secure channel bracket (item 6, C5110651-1) on crossmember with two bolts.

(item 37, MS90725-8) flat washers, (item 45, AN960C416) and lock washers

(item 47, NAS1640-416). Tighten bolts using 7/16" combination wrench.

172. Using putty knife, apply thermal joint compound (item 86, C5131401-1) to

wall side of hydraulic reservoir (C5122481-1).