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CHAPTER 12

INTERNAL COMBUSTION ENGINE

CHAPTER LEARNING OBJECTIVES

Upon completion of this chapter, you should be able to do the following:

  • Explain the principles of a combustion engine.
  • Explain the process of an engine cycle.
  • State the classifications of engines.
  • Discuss the construction of an engine.
  • List the auxiliary assemblies of an engine.

The automobile is a familiar object to all of us. The engine that moves it is one of the most fascinating and talked about of all the complex machines we use today. In this chapter we will explain briefly some of the operational principles and basic mechanisms of this machine. As you study its operation and construction, notice that it consists of many of the devices and basic mechanisms covered earlier in this book.

COMBUSTION ENGINE

We define an engine simply as a machine that converts heat energy to mechanical energy. The engine does this through either internal or external combustion.

Combustion is the act of burning. Internal means inside or enclosed. Thus, in internal combustion engines, the burning of fuel takes place inside the engine; that is, burning takes place within the same cylinder that produces energy to turn the crankshaft. In external combustion engines, such as steam engines, the burning of fuel takes place outside the engine. Figure 12-1 shows, in the simplified form, an external and an internal combustion engine.

The external combustion engine contains a boiler that holds water. Heat applied to the boiler causes the water to boil, which, in turn, produces steam. The steam passes into the engine cylinder under pressure and forces the piston to move downward. With the internal

Figure 12-1.-Simple external and internal combustion engine.

Figure 12-2.-Cylinder, piston, connecting rod, and crankshaft for a one-cylinder engine.

combustion engine, the combustion takes place inside the cylinder and is directly responsible for forcing the piston to move downward.

The change of heat energy to mechanical energy by the engine is based on a fundamental law of physics. It states that gas will expand upon the application of heat. The law also states that the compression of gas will increase its temperature. If the gas is confined with no outlet for expansion, the application of heat will increase the pressure of the gas (as it does in an automotive cylinder). In an engine, this pressure acts against the head of a piston, causing it to move downward.

As you know, the piston moves up and down in the cylinder. The up-and-down motion is known as reciprocating motion. This reciprocating motion (straight line motion) must change to rotary motion (turning motion) to turn the wheels of a vehicle. A crank and a connecting rod change this reciprocating motion to rotary motion.

All internal combustion engines, whether gasoline or diesel, are basically the same. They all rely on three elements: air, fuel, and ignition.

Fuel contains potential energy for operating the engine; air contains the oxygen necessary for combustion; and ignition starts combustion. All are fundamental, and the engine will not operate without any one of them. Any discussion of engines must be based on these three elements and the steps and mechanisms involved in delivering them to the combustion chamber at the proper time.







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