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The corrosion of a metal (that is, the chemical transformation that is recognized as destructive to the metal) is the oxidation step of the overall oxidation-reduction process. Oxidation is the process of losing electrons; reduction is the process of gaining electrons. The metal atoms release electrons (are oxidized) and become positive ions. The site at which this occurs is known as the anode. Typical oxidation half-reactions include the following.

The cations (positive ions) may then go into solution, or they may combine with any available anions (negative ions) or water to form ionic compounds. The exact fate of the cations is important to subsequent processes, but the primary effect is that atoms leave the metallic state, and the metal deteriorates.

An oxidation process cannot take place without a simultaneous reduction (gain of electrons) process. The nature of the reduction step in corrosion sometimes varies with the metal and the environment to which it is exposed. For most metals in an aqueous environment, the important reduction half-reaction is the reduction of hydronium ions (a hydronium ion is simply a hydrogen ion attached to a water molecule).

Small concentration variations within a solution in contact with the metal may also affect the rate and nature of corrosion reactions. Therefore, it is often impossible to predict the exact nature of corrosion reactions. It is generally found, however, that for most metals exposed to an aqueous environment the half-reactions involved in corrosion are the reduction reaction of Equation (2-4) and an oxidation half-reaction of the type shown in Equations (2-1) through (2-3).

General corrosion is the process whereby the surface of a metal undergoes a slow, relatively uniform; removal of material. This occurs on the surface of a single metal rather than dissimilar metals. In general corrosion, a nearly infinite number of micro-cells are established on the metal surface. Oxidation occurs at anodic areas and reduction at cathodic areas. The micro-cells are uniformly distributed over the metallic surface, and as the reaction proceeds the cells may migrate, or disappear and re-form. That is, any particular micro-region may be alternately anodic and cathodic. The result is a uniform attack on the metal surface.

Under some conditions, relatively large regions become anodic or cathodic. Such regions have less tendency to migrate and may remain operative for long periods of time. In this case, there will be severe attack of the metal at the anodic (oxidation) region. The result may be a visible pit in the metal surface.

Iron and steel are resistant to rapid corrosion in water despite the tendency of iron to oxidize as indicated by its standard electrode potential listed in Table 1. The reasons for this resistance are the passivating effect of the oxide film and cathodic polarization due to atomic hydrogen that absorbs on the oxide surface, both of which are explained in the next section.

 







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