TM-10-4610-232-34 Water Purification Unit Reverse Osmosis 3 000 GPH Trailer Mounted Flatbed Cargo 22-1/2 Ton 8 Wheel Tandem Model No. WTA-060 Manual



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Tm-10-4610-232-34

Chapter 1. Introduction
Section Ii. Equipment Description.
Chapter 2. Direct Support Maintenance Instructions
Section Ii. Troubleshooting
Table 2-1. Direct Support Troubleshooting Guide
Direct Support Troubleshooting Guide (Continued)
Direct Support Troubleshooting Guide (Continued)
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Direct Support Troubleshootlng Guide (Continued)
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Direct Support Troubleshooting Guide (Continued) .
Direct Support Troubleshooting Guide (Continued)
Direct Support Troubleshooting Guide (Continued)
Direct Support Troubleshooting Guide (Continued)
Figure 2-2. Diesel Heater Wiring Diagram
Direct Support Troubleshooting Guide (Continued)
Direct Support Troubleshooting Guide (Continued)
Direct Support Troubleshooting Guide (Continued)
Direct Support Troubleshooting Guide (Continued)
Direct Support Troubleshooting Guide (Continued)
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Direct Support Troubleshooting Guide (Continued)
Direct Support Troubleshooting Guide (Continued)
Direct Support Troubleshooting Guide (Continued)
Direct Support Troubleshooting Guide (Continued)
Direct Support Troubleshooting Guide (Continued)
Section Ill. Direct Support Maintenance Procedures
Maintenance Task
Stud And Thread Repair
Figure 2-4. Removing Damaged Threaded Insert
Figure 2-5. Insert Pilot Hole
Figure 2-6. Installing Threaded Insert (Sheet 1 Of 2)
Figure 2-6. Installing Threaded Insert (Sheet 2 Of 2)
Cables And Connectors
Figure 2-8. Connectors
Installation Of Contacts In Wrong Connector Sockets
Tests For Continuity And Short Circuits.
Raw Water Pump Power Cables.
Raw Water Pump
Figure 2-13. Raw Water Pump Disassembly And Reassembly
Raw Water Pump Motor.
Reassembly.
Raw Water Pump Frame
Separators
Repair
Separator Frame.
High Pressure Air Tubing.
Figure 2-18. High Pressure Air Tubing
Repair
High Pressure Water Piping And Hoses.
Removal.
High Pressure Auxiliary Hose Valve.
Installation.
Electrical Installation.
Figure 2-20. Electrical Installation (Sheet 1 Of 4)
Figure 2-20. Electrical Installation (Sheet 2 Of 4)
Figure 2-20. Electrical Installation (Sheet 3 Of 4)
Figure 2-20. Electrical Installation (Sheet 4 Of 4)
Install Cable (W70)
Pressure Gages And Assemblies
Figure 2-21. Pressure Gages And Assemblies
Repair.
Installation.
Pressure Gages And Assemblies
Figure 2-21.1 Pressure Gages And Assemblies
Repair.
Installation
Main Control Panel.
Main Control Panel Cables, Connectors And Wiring.
Figure 2-23. Main Control Panel Cables, Wiring Harnesses And Connectors
Repair
Figure 2-24. Wire Run Connections (Sheet 1 Of 2)
Figure 2-24. Wire Run Connections (Sheet 2 Of 2)
Main Control Panel Upper Exterior Panel
Figure 2-25. Upper Exterior Panel (Sheet 1 Of 2), Indicator Lamps
Figure 2-26. Upper Exterior Panel, Selector Switches
Repair.
Adjust
Main Control Panel Upper Interior Panels
Figure 2-29. Main Control Panel, Upper Interior Panel
Repair.
Install Terminal Board
Main Control Panel Lower Exterior Panel
Figure 2-30. Main Control Panel, Lower Exterior Panel
Reassembly
Testing
Figure 2-31. Testing Ground Fault Indicator
Main Control Panel Lower Interior Panels.
Figure 2-32. Main Control Panel, Lower Interior Panel (Sheet 1 Of 2)
Figure 2-32. Main Control Panel, Lower Interior Panel (Sheet 2 Of 2)
Power Distribution Block
Figure 2-33. Motor Starter Ms8-1m
Figure 2-34. Motor Starters Ms8-1 And Ms8-2m
Figure 2-35. Motor Starters Ms7 And Ms3
Figure 2-36. Motor Starter Ms8-2s
Reassembly
Moveable Contactor Assembly
Install Power Distribution Block
Main Control Panel Housing.
Pressure Switch Panel Assembly.
Figure 2-39. Pressure Switch Panel Assembly (Sheet 1 Of 2)
Figure 2-39. Pressure Switch Panel Assembly (Sheet 2 Of 2)
Reassembly
Pressure Switch Panel Assembly.
Figure 2-39.1. Pressure Switch Panel Assembly Sheet 1 Of 2)
Figure 2-39.1. Pressure Switch Panel Assembly Sheet 2 Of 2)
Repair
Pressure Switch Panel Junction Box (Jb1).
Figure 2-40. Pressure Switch Panel Junction Box (Sheet 1 Of 2)
Repair
Figure 2-40. Pressure Switch Panel Junction Box (Sheet 2 Of 2)
Low Pressure Switches.
Figure 2-41. Differential Switch
Table 2-3. Differential Switch Settings
Table 2-4. Pressure Switch Settings
Figure 2-41.1 Pressure Switch Adjustment.
Switch Panel No. 1.
Hypochlorite Tank Frame.
Booster Pump Assembly.
Booster Pump.
Figure 2-46. Booster Pump Disassembly And Reassembly
Do Not Use Grease On Seals
Booster Pump Motor.
Electrical High Voltage
Cartridge Filter Assembly
Butterfly Valve With Actuator (Lower Section).
Figure 2-49. Valve Actuator Lower Section
Repair
Butterfly Valve With Actuator (Lower Section).
Figure 2-49.1 Valve Actuator Lower Section
Reassembly
Internal Parts Of The Actuator
Product Relief Valve.
Adjust
Waste Relief Valve.
Adjust
Turbldlty Meter Panel.
Media Filter Assembly
Figure 2-53. Media Filter
Installation
Clean/Flush Tank.
Figure 2-54. Clean/Flush Tank
Chemical Tank Frame.
High Pressure Solenoid Valve
Figure 2-56. High Pressure Solenoid Valve
Reassembly.
Figure 2-57. Tds Meter Cables
24 Vdc Power Supply
Figure 2-58. Power Supply
Reassembly.
Diesel Heaters.
Figure 2-59. Diesel Heaters
Reassembly.
Thermostats
Carbon Monoxide Monitor.
Figure 2-61. Carbon Monoxide Monitor (Sheet 1 Of 3)
Figure 2-61. Carbon Monoxide Monitor (Sheet 2 Of 3)
Removal.
Repair.
Ro Pressure Vessel
Figure 2-63. Ro Vessel Removal
Disassembly.
Reassembly.
Nbc Filter.
Chapter 1. Introduction
Section Ii. Equipment Description.
Chapter 2. Direct Support Maintenance Instructions
Section Ii. Troubleshooting
Table 2-1. Direct Support Troubleshooting Guide
Direct Support Troubleshooting Guide (Continued)
Direct Support Troubleshooting Guide (Continued)
Direct Support Troubleshooting Guide (Continued)
Direct Support Troubleshooting Guide (Continued)
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Direct Support Troubleshootlng Guide (Continued)
Direct Support Troubleshooting Guide (Continued)
Direct Support Troubleshooting Guide (Continued)
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Direct Support Troubleshooting Guide (Continued) .
Direct Support Troubleshooting Guide (Continued)
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Direct Support Troubleshooting Guide (Continued)
Direct Support Troubleshooting Guide (Continued) .
Direct Support Troubleshooting Guide (Continued)
Direct Support Troubleshooting Guide (Continued)
Direct Support Troubleshooting Guide (Continued)
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Direct Support Troubleshooting Guide (Continued)
Direct Support Troubleshooting Guide (Continued) .
Direct Support Troubleshooting Guide (Continued)
Direct Support Troubleshooting Guide (Continued)
Direct Support Troubleshooting Guide (Continued)
Figure 2-2. Diesel Heater Wiring Diagram
Direct Support Troubleshooting Guide (Continued)
Direct Support Troubleshooting Guide (Continued)
Direct Support Troubleshooting Guide (Continued)
Direct Support Troubleshooting Guide (Continued)
Direct Support Troubleshooting Guide (Continued)
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Direct Support Troubleshooting Guide (Continued)
Direct Support Troubleshooting Guide (Continued)
Direct Support Troubleshooting Guide (Continued)
Direct Support Troubleshooting Guide (Continued)
Direct Support Troubleshooting Guide (Continued)
Section Ill. Direct Support Maintenance Procedures
Maintenance Task
Stud And Thread Repair
Figure 2-4. Removing Damaged Threaded Insert
Figure 2-5. Insert Pilot Hole
Figure 2-6. Installing Threaded Insert (Sheet 1 Of 2)
Figure 2-6. Installing Threaded Insert (Sheet 2 Of 2)
Cables And Connectors
Figure 2-8. Connectors
Installation Of Contacts In Wrong Connector Sockets
Tests For Continuity And Short Circuits.
Raw Water Pump Power Cables.
Raw Water Pump
Figure 2-13. Raw Water Pump Disassembly And Reassembly
Raw Water Pump Motor.
Reassembly.
Raw Water Pump Frame
Separators
Repair
Separator Frame.
High Pressure Air Tubing.
Figure 2-18. High Pressure Air Tubing
Repair
High Pressure Water Piping And Hoses.
Removal.
High Pressure Auxiliary Hose Valve.
Installation.
Electrical Installation.
Figure 2-20. Electrical Installation (Sheet 1 Of 4)
Figure 2-20. Electrical Installation (Sheet 2 Of 4)
Figure 2-20. Electrical Installation (Sheet 3 Of 4)
Figure 2-20. Electrical Installation (Sheet 4 Of 4)
Install Cable (W70)
Pressure Gages And Assemblies
Figure 2-21. Pressure Gages And Assemblies
Repair.
Installation.
Pressure Gages And Assemblies
Figure 2-21.1 Pressure Gages And Assemblies
Repair.
Installation
Main Control Panel.
Main Control Panel Cables, Connectors And Wiring.
Figure 2-23. Main Control Panel Cables, Wiring Harnesses And Connectors
Repair
Figure 2-24. Wire Run Connections (Sheet 1 Of 2)
Figure 2-24. Wire Run Connections (Sheet 2 Of 2)
Main Control Panel Upper Exterior Panel
Figure 2-25. Upper Exterior Panel (Sheet 1 Of 2), Indicator Lamps
Figure 2-26. Upper Exterior Panel, Selector Switches
Repair.
Adjust
Main Control Panel Upper Interior Panels
Figure 2-29. Main Control Panel, Upper Interior Panel
Repair.
Install Terminal Board
Main Control Panel Lower Exterior Panel
Figure 2-30. Main Control Panel, Lower Exterior Panel
Reassembly
Testing
Figure 2-31. Testing Ground Fault Indicator
Main Control Panel Lower Interior Panels.
Figure 2-32. Main Control Panel, Lower Interior Panel (Sheet 1 Of 2)
Figure 2-32. Main Control Panel, Lower Interior Panel (Sheet 2 Of 2)
Power Distribution Block
Figure 2-33. Motor Starter Ms8-1m
Figure 2-34. Motor Starters Ms8-1 And Ms8-2m
Figure 2-35. Motor Starters Ms7 And Ms3
Figure 2-36. Motor Starter Ms8-2s
Reassembly
Moveable Contactor Assembly
Install Power Distribution Block
Main Control Panel Housing.
Pressure Switch Panel Assembly.
Figure 2-39. Pressure Switch Panel Assembly (Sheet 1 Of 2)
Figure 2-39. Pressure Switch Panel Assembly (Sheet 2 Of 2)
Reassembly
Pressure Switch Panel Assembly.
Figure 2-39.1. Pressure Switch Panel Assembly Sheet 1 Of 2)
Figure 2-39.1. Pressure Switch Panel Assembly Sheet 2 Of 2)
Repair
Pressure Switch Panel Junction Box (Jb1).
Figure 2-40. Pressure Switch Panel Junction Box (Sheet 1 Of 2)
Repair
Figure 2-40. Pressure Switch Panel Junction Box (Sheet 2 Of 2)
Low Pressure Switches.
Figure 2-41. Differential Switch
Table 2-3. Differential Switch Settings
Table 2-4. Pressure Switch Settings
Figure 2-41.1 Pressure Switch Adjustment.
Switch Panel No. 1.
Hypochlorite Tank Frame.
Booster Pump Assembly.
Booster Pump.
Figure 2-46. Booster Pump Disassembly And Reassembly
Do Not Use Grease On Seals
Booster Pump Motor.
Electrical High Voltage
Cartridge Filter Assembly
Butterfly Valve With Actuator (Lower Section).
Figure 2-49. Valve Actuator Lower Section
Repair
Butterfly Valve With Actuator (Lower Section).
Figure 2-49.1 Valve Actuator Lower Section
Reassembly
Internal Parts Of The Actuator
Product Relief Valve.
Adjust
Waste Relief Valve.
Adjust
Turbldlty Meter Panel.
Media Filter Assembly
Figure 2-53. Media Filter
Installation
Clean/Flush Tank.
Figure 2-54. Clean/Flush Tank
Chemical Tank Frame.
High Pressure Solenoid Valve
Figure 2-56. High Pressure Solenoid Valve
Reassembly.
Figure 2-57. Tds Meter Cables
24 Vdc Power Supply
Figure 2-58. Power Supply
Reassembly.
Diesel Heaters.
Figure 2-59. Diesel Heaters
Reassembly.
Thermostats
Carbon Monoxide Monitor.
Figure 2-61. Carbon Monoxide Monitor (Sheet 1 Of 3)
Figure 2-61. Carbon Monoxide Monitor (Sheet 2 Of 3)
Removal.
Repair.
Ro Pressure Vessel
Figure 2-63. Ro Vessel Removal
Disassembly.
Reassembly.
Nbc Filter.
Figure 2-65. Repair Nbc Filter
Repair
Figure 2-65.1. Chamfering Of Pipe End
Installation
Outlet Air Filter.
Figure 2-66. Outlet Air Filter (Sheet 2 Of 2)
Reassembly.
Air Tank.
Air Regulator
Repair
Installation
Vent Fan.
Ladders.
Accessory Table
Access Panels And Seals (Including Container Shell).
Repair
High Pressure Pump Assembly.
Figure 2-74. High Pressure Pump Assembly (Sheet 1 Of 3)
Disassembly
Figure 2-74. High Pressure Pump Assembly (Sheet 2 Of 3)
Figure 2-74. High Pressure Pump Assembly (Sheet 3 Of 3)
Installation
Metal Oxide Varistor (Mov) Junction Box.
Electric Heater.
Figure 2-76. Electric Heater (Inverted View)
Reassembly
Air Compressor Relief Valve.
Disassembly.
Air Compressor Motor.
Reassembly
Air Compressor Assembly.
Figure 2-79. Air Compressor External Components (Sheet 1 Of 2)
Figure 2-79. Air Compressor External Components (Sheet 2 Of 2)
Figure 2-80. Disassemble Air Compressor, Second Stage Components
Figure 2-81. Disassemble Air Compressor, Third Stage Component
Figure 2-82. Disassemble Air Compressor, First Stage Components
Repair
Valve Disk
Assemble Third Stage Components
Assemble External Components
High Pressure Pump Belt Guard.
Figure 2-83. High Pressure Pump Belt Guard
Reassembly
High Pressure Pump Motor.
Testing
High Pressure Assembly, Piping, Valves, And Hoses
Inspection
High Pressure Relief Valve
Removal
High Pressure Pump Sheave.
Isntallation
High Pressure Pump
Figure 2-88. High Pressure Pump (Fluid And Valves) Disassembly And Reassembly (Sheet 1 Of 2)
Repair
Figure 2-88. High Pressure Pump (Drive End Seals) Disassembly And Reassembly (Sheet 2 Of 2)
V-Ring
Installation
High Pressure Pump Mounting Frame
Figure 2-89. High Pressure Pump Mounting Frame
Distribution Pump Frame
Distribution Pump
Repair
Distribution Pump Motor
Repair
Pump Covers.
Heat Lamps And Cables.
Generator
Repair
Chapter 3. General Support Maintenance Instructions
Main Control Panel
Figure 3-1. Main Control Panel, Removal And Installation
Installation
Iso Container
Figure 3-2. Iso Container
Figure 3-3. Skin Removal And Repair
Installation
Air Compressor
Figure 3-4. Air Compressor, Crankshaft Components
Table 3-1. Compressor Clearance Tolerance Limits
Installing Crankshaft Assembly
High Pressure Pump Motor
Repair.
High Pressure Pump
Figure 3-6. High Pressure Pump
Repair
Figure 3-7. Crankshaft End-Play
Appendix A. References
Appendix B. Expendable/Durable Supplies And Materials List
Section Il. Expendable/Durable Supplies And Material List
Expendable/Durable Supplies And Material List (Continued)
Appendix C Illustrated List Of Manufactured Items
Figure C-1..
Appendix D. Schematics And Interconnecting Diagrams
Glossary. Section I. Abbreviations
Abbreviations -Cont
Section Il. Definition Of Unusual Terms
Definition Of Unusual Terms -Cont
Definition Of Unusual Terms -Cont
Index
Index -Cont
Index -Cont
Figure Fo-1 (Sheet 1 Of 11)
Figure Fo-1 (Sheet 2 Of 11)
Figure Fo-1 (Sheet 3 Of 11)
Figure Fo-1 (Sheet 4 Of 11)
Figure Fo-1 (Sheet 5 Of 11)
Figure Fo-1 (Sheet 6 Of 11)
Figure Fo-1 (Sheet 7 Of 11)
Figure Fo-1 (Sheet 8 Of 11)
Figure Fo-1 (Sheet 9 Of 11)
Figure Fo-1 (Sheet 10 Of 11)
Figure Fo-1 (Sheet 11 Of 11)
Figure Fo-2 (Sheet 1 Of 16)
Figure Fo-2 (Sheet 2 Of 16)
Figure Fo-2 (Sheet 3 Of 16)
Figure Fo-2 (Sheet 4 Of 16)
Figure Fo-2 (Sheet 5 Of 16)
Figure Fo-2 (Sheet 6 Of 16)
Figure Fo-2 (Sheet 7 Of 16)
Figure Fo-2 (Sheet 8 Of 16)
Figure Fo-2 (Sheet 9 Of 16)
Figure Fo-2 (Sheet 10 Of 16)
Figure Fo-2 (Sheet 11 Of 16)
Figure Fo-2 (Sheet 12 Of 16)
Figure Fo-2 (Sheet 13 Of 16)
Figure Fo-2 (Sheet 14 Of 16)
Figure Fo-2 (Sheet 15 Of 16)
Figure Fo-2 (Sheet 16 Of 16)
The Metric System And Equivalents
Figure 2-65. Repair Nbc Filter
Repair
Figure 2-65.1. Chamfering Of Pipe End
Installation
Outlet Air Filter.
Figure 2-66. Outlet Air Filter (Sheet 2 Of 2)
Reassembly.
Air Tank.
Air Regulator
Repair
Installation
Vent Fan.
Ladders.
Accessory Table
Access Panels And Seals (Including Container Shell).
Repair
High Pressure Pump Assembly.
Figure 2-74. High Pressure Pump Assembly (Sheet 1 Of 3)
Disassembly
Figure 2-74. High Pressure Pump Assembly (Sheet 2 Of 3)
Figure 2-74. High Pressure Pump Assembly (Sheet 3 Of 3)
Installation
Metal Oxide Varistor (Mov) Junction Box.
Electric Heater.
Figure 2-76. Electric Heater (Inverted View)
Reassembly
Air Compressor Relief Valve.
Disassembly.
Air Compressor Motor.
Reassembly
Air Compressor Assembly.
Figure 2-79. Air Compressor External Components (Sheet 1 Of 2)
Figure 2-79. Air Compressor External Components (Sheet 2 Of 2)
Figure 2-80. Disassemble Air Compressor, Second Stage Components
Figure 2-81. Disassemble Air Compressor, Third Stage Component
Figure 2-82. Disassemble Air Compressor, First Stage Components
Repair
Valve Disk
Assemble Third Stage Components
Assemble External Components
High Pressure Pump Belt Guard.
Figure 2-83. High Pressure Pump Belt Guard
Reassembly
High Pressure Pump Motor.
Testing
High Pressure Assembly, Piping, Valves, And Hoses
Inspection
High Pressure Relief Valve
Removal
High Pressure Pump Sheave.
Isntallation
High Pressure Pump
Figure 2-88. High Pressure Pump (Fluid And Valves) Disassembly And Reassembly (Sheet 1 Of 2)
Repair
Figure 2-88. High Pressure Pump (Drive End Seals) Disassembly And Reassembly (Sheet 2 Of 2)
V-Ring
Installation
High Pressure Pump Mounting Frame
Figure 2-89. High Pressure Pump Mounting Frame
Distribution Pump Frame
Distribution Pump
Repair
Distribution Pump Motor
Repair
Pump Covers.
Heat Lamps And Cables.
Generator
Repair
Chapter 3. General Support Maintenance Instructions
Main Control Panel
Figure 3-1. Main Control Panel, Removal And Installation
Installation
Iso Container
Figure 3-2. Iso Container
Figure 3-3. Skin Removal And Repair
Installation
Air Compressor
Figure 3-4. Air Compressor, Crankshaft Components
Table 3-1. Compressor Clearance Tolerance Limits
Installing Crankshaft Assembly
High Pressure Pump Motor
Repair.
High Pressure Pump
Figure 3-6. High Pressure Pump
Repair
Figure 3-7. Crankshaft End-Play
Appendix A. References
Appendix B. Expendable/Durable Supplies And Materials List
Section Il. Expendable/Durable Supplies And Material List
Expendable/Durable Supplies And Material List (Continued)
Appendix C Illustrated List Of Manufactured Items
Figure C-1..
Appendix D. Schematics And Interconnecting Diagrams
Glossary. Section I. Abbreviations
Abbreviations -Cont
Section Il. Definition Of Unusual Terms
Definition Of Unusual Terms -Cont
Definition Of Unusual Terms -Cont
Index
Index -Cont
Index -Cont
Figure Fo-1 (Sheet 1 Of 11)
Figure Fo-1 (Sheet 2 Of 11)
Figure Fo-1 (Sheet 3 Of 11)
Figure Fo-1 (Sheet 4 Of 11)
Figure Fo-1 (Sheet 5 Of 11)
Figure Fo-1 (Sheet 6 Of 11)
Figure Fo-1 (Sheet 7 Of 11)
Figure Fo-1 (Sheet 8 Of 11)
Figure Fo-1 (Sheet 9 Of 11)
Figure Fo-1 (Sheet 10 Of 11)
Figure Fo-1 (Sheet 11 Of 11)
Figure Fo-2 (Sheet 1 Of 16)
Figure Fo-2 (Sheet 2 Of 16)
Figure Fo-2 (Sheet 3 Of 16)
Figure Fo-2 (Sheet 4 Of 16)
Figure Fo-2 (Sheet 5 Of 16)
Figure Fo-2 (Sheet 6 Of 16)
Figure Fo-2 (Sheet 7 Of 16)
Figure Fo-2 (Sheet 8 Of 16)
Figure Fo-2 (Sheet 9 Of 16)
Figure Fo-2 (Sheet 10 Of 16)
Figure Fo-2 (Sheet 11 Of 16)
Figure Fo-2 (Sheet 12 Of 16)
Figure Fo-2 (Sheet 13 Of 16)
Figure Fo-2 (Sheet 14 Of 16)
Figure Fo-2 (Sheet 15 Of 16)
Figure Fo-2 (Sheet 16 Of 16)
The Metric System And Equivalents

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