TM-10-4610-215-24 Water Purification Unit Reverse Osmosis 600 GPH Trailer Mounted Flatbed Cargo 5 Ton 4 Wheel Tandem ROWPU 600-1 (EIC-ZII) Manual



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Tm-10-4610-215-24

Chapter 1 Introduction
Figure 1-1. Reverse Osmosis Water Purification Unit (Rowpu) (Army)
Figure 1-2. Reverse Osmosis Water Purification Unit (Rowpu) (Usmc)
Nomenclature Cross-Reference List
Figure 1–3. Rowpu External View
Location And Description Of Major Components Of Rowpu
Figure 1-4. Rowpu Internal View
(Army) Flatbed Cargo Trailer And Frame
Figure 1–5. Major Components Rowpu (Front View) (Army)
Figure 1-6. Major Components Rowpu (Rear View) (Army)
Figure 1–7. Outlying Pumps
Storage Boxes
Equipment Data
Piping Identification
Figure 1 –8. Storage Boxes
Figure 1-9. Storage Box No. 2 (Loading Plan)
Figure 1–10. Storage Box No. 3 (Loading Plan)
Figure 1-11. Piping Diagram
Figure 1-11. Piping Diagram - Cont
Figure 1-11. Piping Diagram - Cont
Figure 1-11. Piping Diagram - Cont
Figure 1-11. Piping Diagram - Cont
Figure 1-11. Piping Diagram - Cont
Figure 1-11. Piping Diagram - Cont
Figure 1-12. Schematic Diagram
Figure 1-12. Schematic Diagram - Cont
Figure 1-12. Schematic Diagram - Cont
Figure 1-12. Schematic Diagram - Cont
Figure 1-12. Schematic Diagram - Cont
Figure 1-13. Interconnection Diagram
Figure 1-13. Interconnection Diagram - Cont
Figure 1-13. Interconnection Diagram - Cont
Figure 1-13. Interconnection Diagram - Cont
Figure 1-13. Interconnection Diagram - Cont
Figure 1-13. Interconnection Diagram - Cont
Figure 1-13. Interconnection Diagram - Cont
Figure 1-13. Interconnection Diagram - Cont
Figure 1-13. Interconnection Diagram - Cont
Figure 1-13. Interconnection Diagram - Cont
Figure 1-13. Interconnection Diagram - Cont
Figure 1-13. Interconnection Diagram - Cont
Figure 1-13. Interconnection Diagram - Cont
Chapter 2 Unit Maintenance Instructions
Tools, Test Equipment, And Material Required For Installation
Figure 2–1 Removal Of Preservative Coatings
Section Iii. Preventive Maintenance Checks And Services (Pmcs)
Table 2–1 Unit Maintenance Checks And Services Monthly Schedule
Table 2-1 Unit Maintenance Checks And Services Monthly Schedule (Continued)
Table 2-1 Unit Maintenance Checks And Services Monthly Schedule (Continued)
Table 2–2. Troubleshooting (Trailer) (Army)
Table 2-2. Troubleshooting (Trailer) (Army) Continued
Table 2-2. Troubleshooting (Trailer) (Army) Continued
Table 2-2. Troubleshooting (Trailer) (Army) Continued
Table 2-2. Troubleshooting (Trailer) (Army) Continued
Table 2-3. Troubleshooting (Rowpu)
Table 2-3. Troubleshooting (Rowpu) Continued
Table 2-3. Troubleshooting (Rowpu) Continued
Table 2-3. Troubleshooting (Rowpu) Continued
Table 2-3. Troubleshooting (Rowpu) Continued
Table 2-3. Troubleshooting (Rowpu) Continued
Table 2-3. Troubleshooting (Rowpu) Continued
Table 2-3. Troubleshooting (Rowpu) Continued
Table 2-3. Troubleshooting (Rowpu) Continued
Section V. Unit Maintenance Procedures
Trailer Wiring Harness Assembly
Figure 2-3. Trailer Wiring Harness Assembly (Army)
Trailer Cable Assembly. (Army)
Figure 2--4. Trailer Spring Tension Clip (Army)
Figure 2–7. Trailer Cable, Wiring Diagram (Army)
Trailer Wheel Assembly
Figure 2–8. Trailer Wheel Assembly (Army)
Trailer Wheel Assembly - Cont
Figure 2-9. Trailer Wheel (Army)
Figure 2-10. Trailer Lug Nut Tightening Sequence (Army)
Trailer Lunette.
Figure 2-13. Trailer Reflectors (Army)
Trailer Spare Tire
Figure 2-14. Trailer Spare Tire (Army)
Trailer Spare Tire Carrier
Figure 2-15. Trailer Spare Tire Carrier (Army)
Trailer Safety Chain Assembly
Figure 2-16. Trailer Safety Chain Assembly (Army)
Figure 2–18. Trailer Lubrication Fittings (Army)
Figure 2-19. Trailer Data Plates (Army)
Figure 2-20. Trailer Service Brakes Assembly (Army)
Trailer Service Brakes Assembly
Figure 2-21. Trailer Service Brake (Army)
Trailer Service Brakes Assembly - Cont
Trailer Service Brakes Assembly - Cont
Trailer Air Hose Assembly
Figure 2-23. Trailer Air Hose (Army)
Figure 2-25, Trailer Air Cleaner Assembly (Army)
Trailer Air Cleaner Assembly
Figure 2-28. Trailer Air Brake Hose (Army)
Trailer Air Reservoir Assembly
Figure 2-29. Trailer Air Brake Air Reservoir Assembly (Army)
Figure 2–31. Trailer Air Brake Tubing Sections Between Anchor Couplings And Air Chambers Assemblies (Army)
Trailer Air Brake System Tubing
Figure 2-33. Trailer Air Brake Tubing Sections Between Air Reservoir And Air Chambers Assemblies (Army)
Trailer Anchor Tee
Figure 2-36. Trailer Relay Valve And Adapter Assembly (Army)
Trailer Brake Relay Valve And Adapter
Figure 2-37. Trailer Brake Relay Valve And Adapter (Army)
Trailer Brake Relay Valve And Adapter - Cont
Figure 2-38. Trailer Brake Air Chamber Assembly (Army)
Backwash Pump Assembly
Figure 2–39. Backwash Pump Power Cable
Backwash Pump Assembly - Cont
Figure 2-40. Backwash Pump Assembly
Backwash Pump Assembly - Cont
Backwash Pump Assembly - Cont
Backwash Pump Assembly - Cont
Figure 2-41. Backwash Pump Strainer
Backwash Pump Assembly - Cont
Distribution Pump Assembly
Figure 2–42. Distribution Pump Power Cable
Distribution Pump Assembly - Cont
Figure 2–43. Distribution Pump Assembly
Raw Water Pump Assembly
Figure 2-44. Raw Water Pump Power Cable
Figure 2-45. Raw Water Pump Assembly
Raw Water Pump Assembly - Cont
Raw Water Pump Assembly - Cont
R.O. Pump Assembly
R.O. Pump Assembly - Cont
Figure 2–46. R.O. Pump Assembly Stand
R.O. Pump Assembly - Cont
Figure 247. Gate Valve
Gate Valve
Figure 2–48. Storage Box
R.O. Pump Motor
Figure 2-49. R.O. Pump Motor
R.O. Pump Motor - Cont
R.O. Pump Motor - Cont
Chemical Feed Pump Motor
Figure 2-50. Chemical Feed Pump Motor (Typical)
Chemical Feed Pump Motor - Cont
Booster Pump Assembly
Figure 2-51. Booster Pump Assembly
Booster Pump Assembly - Cont
Booster Pump Assembly - Cont
R.O. Pump Motor Sheave Assembly
Figure 2–52. R.O. Pump Motor Sheave Assembly
Control Box Assembly
Figure 2–54. Control Box Assembly
Control Box Assembly - Cont
Motor Starters, Test And Replace
Figure 2-55. Motor Starter (Typical)
Figure 2–56. High–Pressure Switch
High- And Low-Pressure Switch
High- And Low-Pressure Switch - Cont
Figure 2–57. Low–Pressure Switch
High- Low-Pressure Solenoids
Figure 2–58. Solenoid (Typical)
Circuit Breakers
Figure 2–59. Circuit Breaker
Circuit Breakers - Cont
Backwash Timer
Figure 2–60. Backwash Timer
Backwash Timer - Cont
Figure 2–61. Circuit Breaker Plate
Figure 2-62. Ground Lug
Backwash Timer - Cont
Figure 2-63. Junction Box Assembly
Backwash Timer - Cont
Toggle Switches
Figure 2-64. Toggle Switch
Figure 2–65. Emergency Stop Switch
Toggle Switches - Cont
Figure 2-66. Indicator Lampholder
Toggle Switches - Cont
Toggle Switches - Cont
Figure 2-67. Power Receptacle (J1 Thru J6, J8, J9)
Power Receptacle (Plug-In) (J7)
Figure 2 68. Power Receptacle (J7)
Terminal Blocks
Figure 2-69. Terminal Block (Typical)
Onboard (Rowpu) Power Cables And Sealing Grips
Figure 2–70. Onboard Cable Sealing Grip
Onboard (Rowpu Power Connectors)
Figure 2-71. Onboard Power Connector (Typical)
Onboard (Rowpu Power Connectors) - Cont
Clamps, Cable/Wire Harness
Figure 2–72. Junction Box, Wire Harness/Cable, Clamp
Figure 2–74. Rowpu Frame, Wire Harness/Cable, Clamp
Clamps, Cable/Wire Harness - Cont
Panel Light Assembly.
Figure 2–75. Panel Light Assembly
Panel Light Assembly - Cont
Panel Light Assembly - Cont
Figure 2–76. Gage Psig (Typical)
R.O. Vessels, Cartridge Filter, And Multimedia Filter Gages (Psid).
Figure 2-77. Gage Psid (Typical)
Raw Water, Backwash Water, And Brine Water Flowmeters
Figure 2-78. Raw Water, Backwash Water, And Brine Water Flowmeter (Army)
Figure 2-79. Raw Water, Backwash Water, And Brine Water Flowmeter (Usmc)
Raw Water, Backwash Water, And Brine Water Flowmeters - Cont
Product Water Flowmeter
Product Water Flowmeter - Cont
Figure 2-81. Chemical Feed Pump Assembly (Army)
Figure 2-82. Chemical Feed Pump Assembly (Usmc)
Product Water Flowmeter - Cont
R.O. Vessel Assembly
Figure 2-83. R.O. Vessel Piping (Army)
Figure 2-84. R.O. Vessel Piping (Usmc)
R.O. Vessel Assembly - Cont
Figure 2–85. R.O. Vessel
Figure 2-86. R.O. Vessel End Cap (Army)
R.O. Vessel Assembly - Cont
Figure 2-87. R.O. Vessel End Cap (Usmc)
R.O. Vessel Assembly - Cont
R.O. Vessel Assembly - Cont
R.O. Pump Assembly
Figure 2-88. R.O. Pump Assembly
R.O. Pump Assembly - Cont
Figure 2–89. Backwash Pump Suction And Discharge Assembly
Backwash Pump Suction And Discharge Assemblies
R.O. Pump Belt Shroud
Figure 2–90. Belt Shroud
R.O. Pump Belts
Figure 2–91. R.O. Pump Belt
R.O. Pump Pulley. (Sheave)
Figure 2-92. R.O. Pump Pulley (Sheave)
Automatic Pressure Relief Valve
Figure 2–93. Automatic Pressure Relief Valve
Rupture Disc Assembly
Figure 2-94. Rupture Disc Assembly
Pulse Dampener
Figure 2–95. Pulse Dampener
Pulse Dampener
Drain Valves
Figure 2-96. Drain Valve (Army)
Figure 2-97. Drain Valve (Usmc)
Common Fittings And Lines
Figure 2-98. Pipe (Typical)
Common Fittings And Lines - Cont
Figure 2-99. Drain Lines (Typical)
Section V1. Storage Or Shipment
Chapter 3 Direct Support Maintenance Instructions
Table 3-1. Troubleshooting
Table 3-1. Troubleshooting - Cont
Table 3-1. Troubleshooting - Cont
Table 3-1. Troubleshooting - Cont
Table 3-1. Troubleshooting - Cont
Table 3-1. Troubleshooting - Cont
Table 3-1. Troubleshooting - Cont
Section Iii. Direct Support Maintenance Procedures
Figure 3–1. Rowpu Frame Cover Repair
Figure 3-2. Pump Cover Repair
Ladder
Figure 3-3. Trailer Ladder (Army)
Figure 3-4. Data And Instruction Plates (Typical)
Distribution/Booster Pump Motor Assembly
Figure 3–5. Distribution/Booster Pump Motor Assemblies
Distribution/Booster Pump Motor Assembly - Cont
Distribution/Booster Pump Motor Assembly - Cont
Distribution/Booster Pump Motor Assembly - Cont
Distribution/Booster Pump Motor Assembly - Cont
R.O. Pump Motor Assembly
Figure 3-6. R.O. Pump Motor Assembly
R.O. Pump Motor Assembly - Cont
R.O. Pump Motor Assembly - Cont
R.O. Pump Motor Assembly - Cont
R.O. Pump Motor Assembly - Cont
R.O. Pump Motor Assembly - Cont
R.O. Pump Suction/Discharge Assembly
Figure 3-7. R.O. Pump Suction/Discharge Assembly
R.O. Pump Suction/Discharge Assembly - Cont
R.O. Pump Suction/Discharge Assembly - Cont
Backwash Pump Motor Assembly
Figure 3-8. Backwash Pump Motor
Backwash Pump Motor Assembly - Cont
Backwash Pump Motor Assembly - Cont
Backwash Pump Motor Assembly - Cont
Backwash Pump Motor Assembly - Cont
Backwash Pump Motor Assembly - Cont
Chemical Feed Pump Motor Assembly
Figure 3-9. Chemical Feed Pump Motor Assembly (Army)
Chemical Feed Pump Motor Assembly - Cont
Chemical Feed Pump Motor Assembly - Cont
Figure 3-10. Chemical Feed Pump Motor Assembly (Usmc)
Chemical Feed Pump Motor Assembly - Cont
Chemical Feed Pump Motor Assembly - Cont
Chemical Feed Pump Motor Assembly - Cont
Chemical Feed Pump Motor Assembly - Cont
Chemical Feed Pump Motor Assembly - Cont
Chemical Feed Pump Motor Assembly - Cont
Chemical Feed Pump Motor Assembly - Cont
Raw Water Pump Motor Assembly
Figure 3-11. Raw Water Pump Motor Assembly
Raw Water Pump Motor Assembly - Cont
Raw Water Pump Motor Assembly - Cont
Raw Water Pump Motor Assembly - Cont
Motor Starter, 1 Hp And 1/3 Hp
Motor Starter, 1 Hp And 1/3 Hp - Cont
Figure 3-12 Motor Starter, 1 Hp And 1/3 Hp
Motor Starter, 1 Hp And 1/3 Hp - Cont
Motor Starter, 1 Hp And 1/3 Hp - Cont
Motor Starter, 1 Hp And 1/3 Hp - Cont
Motor Starter, 20 Hp, 10 Hp, And 2 Hp.
Figure 3-13. Motor Starter, 20 Hp, 10 Hp, And 2 Hp
Motor Starter, 20 Hp, 10 Hp, And 2 Hp - Cont
Motor Starter, 20 Hp, 10 Hp, And 2 Hp - Cont
Motor Starter, 20 Hp, 10 Hp, And 2 Hp - Cont
Motor Starter, 20 Hp, 10 Hp, And 2 Hp - Cont
Motor Starter, 20 Hp, 10 Hp, And 2 Hp - Cont
High-Pressure Switch
Figure 3–1 4. High–Pressure Switch
High-Pressure Switch - Cont
High-Pressure Switch - Cont
High-Pressure Switch - Cont
High-Pressure Switch - Cont
Figure 3-15. High-Pressure Switch Test
Low–Pressure Switch
Figure 3-16. Low–Pressure Switch
Low–Pressure Switch - Cont
Low–Pressure Switch - Cont
Low–Pressure Switch - Cont
Low–Pressure Switch - Cont
Figure 3–1 7. Low–Pressure Switch Test
Low–Pressure Switch - Cont
Backwash Timer. (Mechanical)
Figure 3-18. Backwash Timer (Mechanical)
Figure 3-18. Backwash Timer (Mechanical) - Cont
Backwash Timer. (Mechanical) - Cont
Backwash Timer. (Mechanical) - Cont
Backwash Timer. (Mechanical) - Cont
Backwash Timer. (Mechanical) - Cont
Backwash Timer. (Mechanical) - Cont
Figure 3–1 9. Backwash Timer Schematic (Mechanical)
Backwash Timer. (Mechanical) - Cont
Figure 3–20. Backwash Timer Adjustment
Figure 3–20. Backwash Timer Adjustment - Cont
Backwash Timer (Solid State)
Figure 3-21. Backwash Timer (Schematic) (Usmc)
Backwash Timer (Solid State) - Cont
Figure 3-22. Backwash Timer (Electronic) Sub-Plate Components (Usmc)
Figure 3-23. Backwash Timer Printed Circuit Board And Timer Motor (Electronic)
Backwash Timer (Solid State) - Cont
Backwash Timer (Solid State) - Cont
R.O. Pressure Gage (Psig)
R.O. Vessels Gage
R.O. Vessels Gage - Cont
Figure 3–24. Differential Pressure Gage Tester
Cartridge Filter Gage
Cartridge Filter Gage - Cont
Multimedia Filter Gage
Raw Water Flowmeter
Product Water Flowmeter
Backwash Water Flowmeter
Brine Water Flowmeter
Brine Water Flowmeter - Cont
Chemical Feed Pump Block/Head Assembly
Figure 3-25. Chemical Feed Pump Block/Head Assembly (Army)
Figure 3-26. Chemical Feed Pump Block/Head Assembly (Usmc)
Chemical Feed Pump Block/Head Assembly - Cont
Chemical Feed Pump Block Assembly
Figure 3-27. Chemical Feed Pump Block Assembly (Army)
Chemical Feed Pump Block Assembly - Cont
Chemical Feed Pump Block Assembly - Cont
Figure 3-28. Chemical Feed Pump Block Assembly (Usmc)
Chemical Feed Pump Block Assembly - Cont
Chemical Feed Pump Block Assembly - Cont
Chemical Feed Pump Block Assembly - Cont
Chemical Feed Pump Head Assembly
Figure 3-29. Chemical Feed Pump Head Assembly (Army)
Chemical Feed Pump Head Assembly - Cont
Figure 3-30. Chemical Feed Pump Head Assembly (Usmc)
Chemical Feed Pump Head Assembly - Cont
Chemical Feed Pump Head Assembly - Cont
Chemical Feed Pump Head Assembly - Cont
Chemical Feed Pump Stroke Adjustment Control
Figure 3-31. Chemical Feed Pump Stroke Adjustment Control (Army)
Figure 3-32. Chemical Feed Pump Stroke Adjustment Control (Usmc)
Chemical Feed Pump Stroke Adjustment Control - Cont
Chemical Feed Pump Stroke Adjustment Control - Cont
Chemical Feed Pump Frame And Valve Assembly
Figure 3-33. Chemical Feed Pump Frame And Valve Assembly (Army)
Chemical Feed Pump Frame And Valve Assembly - Cont
Figure 3-34. Chemical Feed Pump Frame And Valve Assembly (Usmc)
Chemical Feed Pump Frame And Valve Assembly - Cont
Raw Water Pump
Figure 3-35. Raw Water Pump
Raw Water Pump - Cont
Raw Water Pump - Cont
Raw Water Pump - Cont
Booster/Distribution Pump
Figure 3–36. Booster Pump/Distribution Pump
Booster/Distribution Pump - Cont
Booster/Distribution Pump - Cont
Backwash Pump
Figure 3-37. Backwash Pump
Backwash Pump - Cont
Backwash Pump - Cont
Backwash Pump - Cont
Multimedia Filter Assembly
Figure 3-38. Multimedia Filter Assembly
Multimedia Filter Assembly - Cont
Figure 3-39. Multimedia Filter Control Valve Piping Assembly
Figure 3–40. Multimedia Filter Control Valve Piping Assembly
Multimedia Filter Assembly - Cont
Figure 3-41. Multimedia Filter Control Valve Assembly
Multimedia Filter Assembly - Cont
Figure 3–42. Multimedia Filter Diaphragm Valve
Figure 3-43. Multimedia Filter Assembly Hand-Hole Cover
Multimedia Filter Assembly - Cont
Figure 3-44. Multimedia Filter Internals
Figure 3-44. Multimedia Filter Internals - Cont
Multimedia Filter Assembly - Cont
Multimedia Filter Assembly - Cont
Multimedia Filter Assembly - Cont
Figure 3-45. Multimedia Filter Underbedding And Media
Multimedia Filter Assembly - Cont
Multimedia Filter Assembly - Cont
Multimedia Filter Assembly - Cont
Multimedia Filter Assembly - Cont
Multimedia Filter Assembly - Cont
Figure 3-46. Multimedia Filter Timer Cam Assembly
High-Pressure Relief Valve
Figure 3-47. High–Pressure Relief Valve
Cartridge Filter Assembly
Figure 3-48. Cartridge Filter Assembly (Typical)
Figure 3-48. Cartridge Filter Assembly (Typical) - Cont
Cartridge Filter Assembly - Cont
Cartridge Filter Assembly - Cont
Cartridge Filter Assembly - Cont
Trailer Brake Air Chamber Assembly (Army)
Figure 3-49. Trailer Brake Air Chamber Assembly (Army)
Figure 3-49. Trailer Brake Caging Air Chamber Compression Spring (Army)
Trailer Suspension Assembly
Figure 3-51. Trailer Suspension Assembly (Army)
Trailer Suspension Assembly - Cont
Figure 3–52. Trailer Suspension (Army)
Figure 3-53. Trailer Spring Assembly (Army)
Trailer Suspension Assembly - Cont
Figure 3-54. Trailer Hub And Drum Assembly (Army)
Figure 3-55. Trailer Axle Bar Assembly
Trailer Suspension Assembly - Cont
Trailer Suspension Assembly - Cont
Trailer Suspension Assembly - Cont
Trailer Frame
Figure 3-56. Trailer Frame, Repair (Army)
Figure 3-57. Trailer Leveling Jacks (Army)
Trailer Leveling Jacks
Trailer Leveling Jacks - Cont
Figure 3-58. Trailer Swivel Assembly (Army)
Figure 3-59. Trailer Swivel (Army)
Rowpu Frame
Figure 3-60. Rowpu Frame, Repair
Figure 3-61. Rowpu Frame (Army)
Chapter 4 General Support Maintenance Instructions
Figure 4-1. R. O. Pump
R.O. Pump
R.O. Pump - Cont
R.O. Pump - Cont
R.O. Pump - Cont
R.O. Pump - Cont
Figure 4-2. R. O. Pump Suction/Discharge Assembly
R.O. Pump - Cont
R.O. Pump - Cont
Appendix A References
Appendix A References
Explanation Of Columns In The Mac, Section Ii
Section Ii. Maintenance Allocation Chart
Section Ii. Maintenance Allocation Chart (Continued)
Section Ii. Maintenance Allocation Chart (Continued)
Section Ii. Maintenance Allocation Chart (Continued)
Section Ii. Maintenance Allocation Chart (Continued)
Section Iii. Tools And Test Equipment Requirements
Section Iv. Remarks
Appendix C Torque Limits
Glossary
Glossary (Continued)
Index
Index - Cont
Index - Cont
Index - Cont
Index - Cont
Index - Cont
Index - Cont
Index - Cont
The Metric System And Equivalents

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