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Page Title: Table 2-2. Electrical Troubleshooting (Con’t)
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BATTERIES/CHARGING    SYSTEM
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/.25ton/TM-9-2320-289-34 CUCV Series Trucks at intermediate direct support and general support level Manual
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Table   2-2.   Electrical   Troubleshooting   (Con’t)

TM  9-2320-289-34 Table   2-2.   Electrical   Troubleshooting   (Con’t) MALFUNCTION TEST  OR  INSPECTION CORRECTIVE ACTION Step  2. Check   front   battery   for   proper   charge   and   electrolyte   level. (See TM  9-2320-289-20)  Remove  and  clean  front  battery  cable  and  clamp  connections. Service   or   replace   front   battery.   Replace   worn   or   damaged   battery   cables and  clamps.  (See  TM  9-2320-289-20) Step  3. Check   voltage   at   current/voltage   regulator   “2”   terminal. If   there   is   no   voltage,   repair   circuit   to   rear   battery   positive   terminal.   (See wiring  diagram  E-10) If  voltage  is  less  than  24.0,  perform  step  4. If   voltage   is   24.0-25.2,   perform   step   5. Step  4. Check   rear   battery   for   proper   charge   and   electrolyte   level. (See TM  9-2320-289-20)  Remove  and  clean  rear  battery  cable  and  clamp  connections. Service  or  replace  rear  battery.  Replace  worn  or  damaged  battery  cables  and clamps.   (See   TM   9-2320-289-20) Step  5. Turn   key   to   “RUN”   position.   Check   voltage   at   upper   alternator   positive   (+) terminal. If  voltage  is  above  9.5,  perform  step  8. If  there  is  no  voltage,  perform  step  6. Step  6. Check   voltage   at   current/voltage   regulator   “   A“   terminal. If  voltage  is  above  9.5,  repair  circuit  to  alternator  positive  (+)  terminal.  (See wiring  diagram  E-10) If  there  is  no  voltage,  perform  step  7. Step  7. Check   voltage   at   current/voltage   regulator   relay   “IGN”   terminal. If   there   is   no   voltage,   replace   20   amp   engine   control   fuse   (see TM  9-2320-289-20)  and  trace  circuit  (see  wiring  diagram  E-10). If   there   is   voltage,   repair   circuit   to   current/voltage   regulator   “A”   terminal. (See  wiring  diagram  E-10) Step  8. Check   voltage   at   upper   alternator   “IGN”   terminal. If  voltage  is  above  9.5,  perform  step  11. If  there  is  no  voltage,  perform  step  9. Step  9. Check   voltage   at   current/voltage   regulator   relay   “FLD”   terminal. If   voltage   is   above   10.5,   repair   circuit   to   upper   alternator   ”IGN”   terminal. (See  wiring  diagram  E-10) If  there  is  no  voltage,  perform  step  10. 2-43

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