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Page Title: 45. POWER STEERING SYSTEM DOES NOT OPERATE PROPERLY
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/.25ton/TM-9-2320-289-34 CUCV Series Trucks at intermediate direct support and general support level Manual
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TRANSFER  CASE

TM    9-2320-289-34 Table   2-1.   Mechanical   Troubleshooting   (Con’t) MALFUNCTION TEST  OR  INSPECTION CORRECTIVE ACTION 45.  POWER  STEERING  SYSTEM  DOES  NOT  OPERATE  PROPERLY NOTE Use   suitable   container   to   catch   hydraulic   fluid. Step  1. Disconnect   power   steering   pump-to-power   steering   gear   line   at   power   steering gear.   Install   power   steering   system   analyzer   with   valve   on   power   steering   gear side.  Open  valve.  Start  engine  and  run  at  idle.  Check  for  leaks  at  fittings. Tighten  any  leaking  fittings. Step  2. Bleed  power  steering  system.  (See  TM  9-2320-289-20) Step  3. Start  engine  and  run  at  idle.  Record  flow  rate  and  pressure. If  pressure  is  over  150  psi  (1034  kPa),  perform  step  4. If  pressure  is  150  psi  (1034  kPa)  or  less,  perform  step  5. Step  4. Shut  off  engine.  Check  for  restrictions  in  power  steering  lines.  Disconnect  power steering   pump-to-power   steering   gear   line   at   power   steering   gear.   Inspect   check valve  for  free  operation.  (See  paragraph  8-4) Clear   any   restrictions.   Reposition   or   replace   check   valve   if   not   operating freely. Step  5. Partially  close  system  analyzer  valve  to  build  pressure  up  to  700  psi  (4827  kPa). Subtract  current  flow  rate  from  flow  rate  in  step  3. If  flow  rate  has  dropped  1  gal.  (3.785  1)  per  minute  or  more,  repair  power steering   pump.   (See   paragraph   8-5) If  flow  rate  has  dropped  less  than  1  gal.  (3.785  1)  per  minute,  perform step  8. CAUTION DO  NOT  leave  system  analyzer  valve  fully  closed  for  more  than  5  seconds. Failure   to   follow   this   caution   may   result   in   damage   to   power   steering pump. Step  6. Close  and  partially  open  system  analyzer  valve  three  times.  Note  highest  pressure each   time   valve   is   closed.   All   three   readings   must   be   1350-1450   psi (9308-9998   kPa). If  all  readings  are  within  specifications,  perform  step  7. If  any  reading  is  not  within  specifications,    replace   power   steering   pump control   valve.   (See   paragraph   8-5) 2-28

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