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Page Title: 35. “RAPPlNG” SOUND FROM ONE OR MORE CYLINDERS
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33.  BLUE  SMOKE  (ENGINE  OIL  BURNING  IN  CYLINDERS)
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/.25ton/TM-9-2320-289-34 CUCV Series Trucks at intermediate direct support and general support level Manual
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HEATER (ALL EXCEPT ENGINE COOLANT HEATER)

TM   9-2320-289-34 Table   2-1.   Mechanical   Troubleshooting   (Con’t) MALFUNCTION TEST OR INSPECTION CORRECTIVE   ACTION Step  5. Remove  and  inspect  hydraulic  valve  lifters.  (See  paragraph  3-9) Step  6. Remove  valves  and  inspect  valve  guides.  (See  paragraph  3-8) Step  7. Remove  and  inspect  camshaft.  (See  paragraph  3-1  2) 35. “RAPPlNG” SOUND FROM ONE OR MORE CYLINDERS Step  1. Check  fuel  injector  pump  timing.  (See  paragraph  3-44) Step  2. Start engine, Loosen fuel injector line fitting at any fuel injector nozzle until fuel starts to   come   from   fitting. If  there  is  no  engine  rpm  drop,  test  fuel  injector  nozzle,  (See  paragraph  3-36) If  there  is  engine  rpm  drop,  tighten  fitting  to  20  Ib,  -ft.  (27  N.m)  with  crowfoot attachment  J-29698-A  and  repeat  check  for  each  fuel  injector  nozzle. Step  3. Remove   engine   oil   pan.   (See   TM   9-2320-289-20)   Check   clearance   between connecting  rod  bearing  caps.  (See  paragraph  3-1  3) 36.  WILL  NOT  SHUT  OFF  USING  KEY WARNING Use  extreme  caution  to  ensure  that  clothing  or  tools  DO  NOT  get  caught  in truck’s   operating   drivebelts.   Failure   to   follow   this   warning   may   result   in serious   injury   to   personnel   or   equipment   damage. Step  1. With engine at idle, pinch flexible part of fuel return line at fuel injector pump to stop engine, Step  2. Disconnect   pink   lead   from   fuel   injector   pump   fuel   shutoff   solenoid.   Turn   key   to “ RUN” position. Touch pink lead to fuel injector pump terminal and listen for clicking sound. If  clicking  sound  is  not  heard,  remove  governor  cover.  (See  paragraph  3-38) Connect   12   volt   power   source   to   shutoff   solenoid   terminal   and   ground. Observe  shutoff  solenoid  plunger  for  freedom  of  movement.  Clean  or  replace shutoff  solenoid  if  plunger  sticks. If  clicking  sound  is  heard,  perform  step  3. Step  3. Remove  governor  cover.  (See  paragraph  3-38)  Operate  throttle  shaft  and  observe governor  assembly  and  metering  valve  for  binding. If   there   is   binding,   remove   governor   assembly   and   metering   valve.   (See paragraph   3-39)   Replace   any   damaged   components.   Clean   metering   valve with  calibration  fluid.  (Item  13,  Appendix  B)  Reinstall  governor  assembly  and metering  valve.  If  binding  continues,  replace  metering  valve. 2 - 24 Change   2

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