Trailer Bed and Fenders Repair and Replacement

ARMY TM 5-6115-633-14&P

(2) Remove bow assemblies (paragraph 3-11, b.(1)).

(3) Remove accessory box (paragraph 4-19, a.).

(4) Remove switch box (paragraph 4-24, a.).

(5) Remove both generator sets (paragraph 5-7, a.).

(6) Working under trailer, unplug four connectors (1) joining trailer main wiring harness (2)

to roadside composite light cable assembly (3), and four connectors (4) joining cable

assembly to composite light (5).

(7) Repeat step (6) for curbside composite light cable assembly.

(8) Remove two screws (6) and two Iockwashers (7) securing each composite light (5) to its

bracket (8) and remove both composite lights.

(9) Remove eight screws (9), 16 flat washers (10) and eight nuts(11) securing each

generator mounting rail (12) to trailer body (13) and remove both rails.

(10) Remove cotter pin (14), nut (15) and flat washer (16) from each of two trailer lifting rings

(17) and remove lifting rings.

NOTE

The two trailer body support brackets located at the front of the trailer are

secured with only two screws and two flat washers each.

(11) Working under trailer, remove 16 screws (18),28 flat washers (19) and 12 nuts (20)

securing trailer body support brackets (21) to trailer frame (22).

NOTE

There are 18 short screws and four long screws securing trailer body to trailer

frame. Since corner screws must extend through trailer frame rails, corner

mounting locations require longer screws (step (13)).

(12) Remove 18 screws (23), 36 flat washers (24) and 18 nuts (25) securing trailer body (13)

to trailer frame (22).

(13) Remove four long screws (26), eight flat washers (27) and four nuts (28) securing trailer

body (13) to trailer frame (22) at corner mounting locations.

WARNING

When lifting trailer body, use lifting equipment with a minimum lifting capacity

of 2000 lb. Do not stand under trailer body while it is being lifted. Failure to

observe these precautions can cause injury to personnel or damage to

equipment.

(14) Using lifting equipment with a minimum lifting capacity of 2000 lb. lift trailer body (13) off

trailer frame (22).

5-5