10-19. DOOR HANDLE ASSEMBLY MAINTENANCE

TM 9-2320-387-24-2 lo- 19. DOOR HANDLE ASSEMBLY MAINTENANCE This task covers: a. Removal b. Repair c. Installation INITIAL SETUP: Applicable Models Ml113 Manual References TM 9-2320-387-24P Tools General mechanic’s tool kit: automotive (Appendix B, Item 1) Maintenance Level Unit Materials/Parts Spring pin (Appendix G, Item 451) Adhesive (Appendix C, Item 8) NOTE Some door handle assemblies may separate. To prevent or fix door handle assembly separation, perform task b. I[ 1. Remove screw (51, inside door handle (41, and door handle spring (6) from door frame (7) and outside door handle (1). 2. Remove outside door handle (1) and washer (3) from door frame (7). [b.Repairl 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 1 O-30 NOTE Repair procedures for all door handle assemblies are basically the same. This procedure covers the left front door handle assembly. Tighten screw (5) on inside door handle (4) to 15 lb-in. (1.7 Nom). NOTE l If screw will secure inside door handle, perform steps 2 and 3. l If screw will not secure inside door handle, perform steps 4 through 10. Locate, mark, and drill 0.125~in. (3.2-mm) diameter hole (91 through inside door handle (41 and outside door handle (1). Install spring pin (8) through inside door handle (4) and outside door handle (1). NOTE Inside door handle can separate from outside door handle without removing screw. Fayev;nside door handle (4) and door handle spring (6) from outside door handle (1) and door Remove outside door handle (1) and washer (3) from door frame (71. Remove screw (5) and insert (2) from inside door handle (41. Apply adhesive to outside of insert (21 and install insert (2) in outside door handle (1). Allow adhesive to cure for five minutes. Install washer (31 and outside door handle (1) on door frame (71. Install inside door handle spring (6) and inside door handle (4) on outside door handle (1) and door frame (7) with screw (5). Tighten screw (5) to 15 lb-in. (1.7 N-m). Perform steps 2 and 3.