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Page Title: lo- 18. HEADLIGHT HOUSING REPLACEMENT
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CHAPTER 28 TRANSMISSION (GS) REPAIR
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TM-9-2320-387-24-2 Truck Utility: Shelter Carrier 4 x 4 M113 Truck Utility: UP-Armored Carrier 4 x 4 M114 Manual
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28-3.   TRANSMISSION DISASSEMBLY INTO SUBASSEMBLIES

TM  9-2320-387-24-2 lo- 18.   HEADLIGHT  HOUSING  REPLACEMENT This   task  covers: a.    Removal h. Installation INITIAL   SETUP: TOOIS General mechanic’s tool kit: automotive (Appendix  B, Item 1) Equipment Condition l   Battery  ground cables disconnected (para.  4-68). l   Hood removed  (para.  10-9). Materials/Parts Six   locknuts (Appendix  G,  Item 176) Eight lockwashers (Appendix  G, Item 206) Maintenance Level unit Manual   References TM 9-2320-387-24P rY7cEq 1. Remove four screws (191, washers  (201, and lockwashers  (18)  from plate (221. Discard lockwashers (18). 2. Remove locknut  (16) and screw (14) from plate (22) and headlight  housing  (5). Discard locknut (16). 3. Remove nut (231, screw (4), clamp (241, harness (31, and plate  (22) from headlight  housing  (5). 4. Remove four nuts (15) and screws (211 and disconnect harness  connector  (171 from plate (221. 5. Remove five nuts (251, clamps (2), harness  (3), and screws (1) from headlight  housing (51. 6. Remove two nuts (81, screws (7), nut (121, socket-head  screw  (91, and bracket  (10) (if equipped) from headlight housing  (5) and hinge (11). 7. Remove three  leads (6) from headlight  (131. 8. Repeat steps  1 through  7 for other side. 9. Remove four  locknuts (311, two plates (321, four screws (261, and washers  (34) from headlight housing (5) and two frame brackets (33).  Discard locknuts  (311. 10. Remove four  screws (301, washers (291, two spacers (271, and headlight  housing  (51 from frame extension (28). -1 1. Install headlight  housing  (5) on frame  extension (28) with two spacers (27),  four washers  (291, and screws (30). 2. Install headlight  housing  (5) on two frame brackets (331 with  four washers  (341, screws (261, two plates (321, and four locknuts  (311. 3. Install bracket  (10) (if removed)  on hinge  (11) and headlight  housing (51 with  two screws (71, nuts (81, socket-head screw (9), and nut (12). 4. Install harness  (3) on headlight  housing  (5) with five clamps  (2), screws Cl), and nuts (25). 5. Install three  leads (61 on headlight  (13). 6. Install harness  connector  (17) on plate (22) with four screws  (21) and nuts  (15). 7. Install plate (22) on headlight  housing  (5) with screw (41, clamp (241, and  nut (23). 8. Install plate (221 on headlight  housing  (51 with four lockwashers  (181, washers  (201,screws  (191, screw (141,   and   locknut     (16). 9. Repeat steps 3 through  8 for other side. 1 O-28

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