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Page Title: GENERAL INSPECTION AND SERVICING INSTRUCTIONS
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CHAPTER 2 SERVICE AND TROUBLESHOOTING  (UNIT) INSTRUCTIONS
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TM-9-2320-387-24-1 M1083 Series 5-Ton 6 x 6 Medium Tactical Vehicles (MTV) Manual
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GENERAL   SERVICE  AND   INSPECTION     PROCEDURES

TM 9-2320-387-24-I 2-6.   GENERAL INSPECTION  AND SERVICING INSTRUCTIONS The following  steps should be taken while performing general  inspection  and services: NOTE Cooler fin and engine protective covers  can be used to prevent damage  to the vehicle components during  maintenance.  Refer to appendix  D, figures D-40 and D-41 for fabrication  instructions. (1) Use TM 9-2320-387-10  as well as other sections of this manual when  servicing  and inspecting equipment. WARNING Drycleaning  solvent is flammable and will not be used near an open flame. A fire extinguisher  will be kept nearby  when  the solvent is used. Use only in well-ventilated  places.  Failure to do this may result in injury to personnel  and/or damage to equipment. (2)  Clean all exterior surfaces  coated with rust-preventive  compounds.  Use drycleaning  solvent (appendix  C, item 261. (3)   Clean fittings before lubrication.  Clean parts with  drycleaning  solvent (SD),  type II, or equivalent. Dry before  lubricating.  Relubricate  all items found contaminated  after fording. (4)  Inspect electrical connectors  for corrosion and/or damage  (i.e., bent pins>. Clean  and repair damage. Apply  sealing  compound  (appendix  C, item 60) before  reconnecting  plugs. (5)  Read Processing  and Deprocessing  Record of Shipping,  Storage,  and Issue of Vehicles and Spare Engines,  tag (DD Form  1397) and follow all precautions listed. This tag should be attached to steering wheel,  steering column   or rotary switch. 1   2-7.   SPECIFIC INSPiiTlON AND SERVICING INSTRUCTIONS j The following  steps should be taken while performing  specific  inspections  and services: (1) Do the semiannual  preventive  maintenance  checks  and services listed in section  III in this chapter. (2)  Lubricate the vehicle.  Do not lubricate gear cases and engine  unless processing  tag states that the oil is unsuitable  for 500 mi (805  km) operation.  If oil is suitable, just  check level. (3)  Schedule  semiannual  service on DD Form 314 (Preventive  Maintenance  Schedule  and Record Card). (41  If  vehicle  is delivered with  a dry, charged battery, activate it according  to TM 9-6140-200-14. (5)   Check vehicle  coolant level and determine if solution  is proper for climate (refer  to TB 750-651  for preparation  of antifreeze  solutions1. (61  Remove towing  brackets  from their stowed position  behind the bumper  and install them in their proper location (para.  9-2). Section III.  PREVENTIVE  MAINTENANCE  CHECKS AND SERVICES The best way to maintain  vehicles  covered   by this manual is to inspect them on a regular  basis so minor faults can be discovered  and corrected  before they result in serious damage,  failure,  or injury. All intervals are based on normal  operation.  Hard time intervals may be shortened  if lubricants  are contaminated  or if you  are operating  the equipment  under  adverse conditions, including  longer-than-usual  operating  hours. Hard-time  intervals  may be extended  during  periods of low activity, though  adequate  preservation precautions  must be taken. This section contains systematic instructions  of inspection,  adjustment, lubrication,  and correction  of vehicle  components  to avoid costly repairs or major breakdowns.  This is Preventive  Maintenance  Checks and Services (PMCS). 2-2

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