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Page Title: FUEL FILTER ELEMENT MAINTENANCE
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FUEL FILTER MAINTENANCE (Cont’d )
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TM-9-2320-280-20-2 Truck Utility Cargo/Troop 1-1/4 Ton 4x4 Manual
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FUEL  FILTER  ELEMENT  MAINTENANCE  (Cont’d)

TM 9-2320-280-20-2 3-33.  FUEL  FILTER  ELEMENT  MAINTENANCE This  task  covers: a. Element Removal c. Element Installation b. Cleaning and Inspection INITIAL  SETUP: Tools Equipment  Condition General mechanic’s tool kit: Fuel  pressure  transducer  removed  (para.  4-26). automotive (Appendix B, Item 1) General  Safety  Instructions Materials/Parts Do not perform this procedure near fire, flames, Filter element kit (Appendix G, Item 33) or  sparks. Cleaning will be done in a well-ventilated area and a fire extinguisher will be kept nearby when Manual  References TM 9-2320-280-24P W A R N I NG Diesel fuel is highly flammable. Do not perform this procedure near fire, flames, or sparks. Severe injury or death will result. CAUTION Cover  or  plug  all  hoses  and  connections  immediately  after  disconnection to  prevent  contamination.  Remove  all  plugs  prior  to  connection. a. Element Removal 1.   Loosen two hose clamps (2), and disconnect fuel inlet hose (1) and fuel outlet hose (15) from fuel filter  cover  (3). 2.   Loosen hose clamp (7) and disconnect fuel filter drain hose (8) from filter housing (6). 3.   Remove capscrew (9), nut (11), and filter housing (6) from fuel filter bracket (10). 4.     Remove three capscrews (4) washers (5) and cover (3) from filter housing (6). 5.   Remove O-ring seal (14) from filter housing (6). Discard O-ring seal (14). 6.   Remove filter element (12) and separator (13) from filter housing (6). 7.   Remove separator (13) from filter element (12). Discard filter element (12). b. Cleaning and Inspection W A R N I NG Drycleaning solvent is flammable and will not be used near an open flame. A fire extinguisher will be kept nearby when the solvent is used. Use only in well-ventilated places. Failure to do this may result in injury to personnel and/or damage to equipment. 1.   Use drycleaning solvent to clean all metallic parts. 2.   Inspect filter housing (6) and cover (3) for distortion or damage. Replace if damaged. 3.   Inspect separator (13) for dirt, contamination, or damage. Replace if dirty, contaminated, or damaged. 3-62

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