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Page Title: ENGINE OIL DIPSTICK TUBE REPLACEMENT
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CHAPTER 3 ENGINE  SYSTEMS  MAINTENANCE
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TM-9-2320-280-20-2 Truck Utility Cargo/Troop 1-1/4 Ton 4x4 Manual
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ENGINE OIL DIPSTICK TUBE REPLACEMENT (Cont'd)

TM   9-2320-280-20-2 3-2. ENGINE OIL DIPSTICK TUBE REPLACEMENT This task covers: a. Removal b. Installation INITIAL SETUP: Tools Manual  References General  mechanic’s  tool  kit: TM 9-2320-280-10 automotive (Appendix B, Item 1) TM 9-2320-280-24P Special Tools Equipment  Condition Hex head driver, 8 mm Hood raised and secured (TM 9-2320-280-10). (Appendix B, Item 156) Materials/Parts O-ring seal (Appendix G, Item 154) Nut and lockwasher assembly (Appendix G, Item 144) Sealant (Appendix C, Item 38) 1.   Remove oil dipstick (5) from oil dipstick tube (4). 2.   Remove nut and lockwasher assembly (3) and capscrew (13) from harness clamp (2) and upper dipstick tube bracket (6). Discard nut and lockwasher assembly (3). 3.   Using hex head driver, remove socket head screw (8) and washer (7) from lower dipstick tube bracket (12) and exhaust manifold (11). 4.   Remove two screw-assembled washers (1) from upper dipstick tube bracket (6) and fuel line bracket  (14). 5.   Remove oil dipstick tube (4) from engine oil pan (10). Remove and discard O-ring seal (9). 1. 2. 3. 4. 5. 6. 3-2 Apply RTV sealant to O-ring seal (9) and install O-ring seal (9) on oil dipstick tube (4). Install oil dipstick tube (4) in engine oil pan (10). Using hex head driver, secure lower dipstick tube bracket (12) to exhaust manifold (11) with washer (7) and socket head screw (8). Tighten socket head screw (8) to 25-33 lb-ft (34-45  N.m). Secure  upper  dipstick  tube  bracket  (6)  to  fuel  line  bracket  (14)  with  two  screw-assembled  washers  (1). Tighten screw-assembled washere (1) to 3 to 4 lb-ft (45 N.m). Secure harness clamp (2) to upper dipstick tube bracket (6) with capscrew (13) and nut and lockwasher assembly (3). Install oil dipstick (5) into oil dipstick tube (4).

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