TM 9-4520-271-14
0040 00
REPAIR
Continued
WARNING
Avoid breathing fumes generated by soldering. Eye protection is required. Good general ventilation is
normally adequate.
i. Strip 0.25 inch (0.6 cm) of insulation from three wires (13). Solder following three wires into connector plug (2)
pins. Remove wire marker tags.
Black wire to pin A
White wire to pin B
Green wire to pin C
NOTE
Hold the connector plug tight while turning the sleeve to prevent twisting of wires.
j. Hold connector plug (2) tight and slide sleeve (12) up cable (11) and screw sleeve onto connector plug (2).
k. Slide rubber bushing (10), grommet (9), grommet follower (8), and clamp (7) up cable (11) and screw clamp onto
sleeve (12).
NOTE
Rubber bushing should bulge slightly when the saddles are tight.
l. Position two saddles (6) on clamp (7) with two screws (5) and nuts (4).
m. Insert strap (1) through end of chain on cover (3) and install onto connector plug (2).
n. Screw cover (3) onto connector plug (2).
WARNING
Avoid breathing fumes generated by soldering. Eye protection is required. Good general ventilation is
normally adequate.
o.
Repair of other end of cable is limited to stripping of insulation to expose 0.25 inch (0.6 cm) of wire and tinning
p.
Install wire tie (14) onto cable (11) 8 to 14 inches (20.3 to 35.6 cm) from tinned end of cable.
0040 00-2