TM-5-6115-271-14 Generator Set Gasoline Engine Driven Skid Mounted Tubular Frame. 3 Kw. Phase. AC. 120/208 and 120/240 Volts 28 VDC (Less Engine) Manual

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TM-5-6115-271-14

TECHNICAL MANUAL OPERATOR, ORGANIZATIONAL, DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE MANUAL
TECHNICAL MANUAL OPERATOR, ORGANIZATIONAL, DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE MANUAL
By Order of the Secretaries of the Army, Air Force, and Navy (lncluding the Marine Corps)
TECHNICAL MANUAL OPERATOR, ORGANIZATIONAL, DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE MANUAL
Distribution
TECHNICAL MANUAL OPERATOR, ORGANIZATIONAL, DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE MANUAL
Distribution
TECHNICAL MANUAL OPERATOR, ORGANIZATIONAL, DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE MANUAL
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TECHNICAL MANUAL OPERATOR, ORGANIZATIONAL, DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE MANUAL
Distribution
WARNING
Table of Contents
Table of Contents cont'd
LIST OF ILLUSTRATIONS
LIST OF ILLUSTRATIONS (Continued)
LIST OF TABLES
CHAPTER 1 INTRODUCTION
Section II. DESCRIPTION AND DATA
Identification and Tabulated Data
Figure 1-1. Generator set Model MEP-016A
Figure 1-2. Generator set Model MEP-021A
Figure 1-3. Generator set Model MEP-026A
Figure 1-4 Generator base dimensions
CHAPTER 2 OPERATING INSTRUCTIONS
Electrical starting (optional equipment).
Figure 21. Engine Controls.
Figure 2-2. Generator set controls and instruments (Model MEP-021A).
Figure 2-3. Generator set controls and instruments (Model MEP - 016A)
Figure 2-4. Generator set controls and instruments (Mode MEP-26A).
Figure 2-5. Voltage conversion (models MEP-016A and MEP-021A).
Figure 2-6. Typical electrical starting instruction (sheet 1 of 2).
Figure 2-6 Continued. Typical electrical starting instructions (sheet 2 of 2).
Figure 2-7. Manual starting instructions.
Figure 2-8. Stopping instructions.
Figure 2-9. Generator set operating instructions (Models MEP-016A and MEP-021A) (Sheet 1 of 2).
Figure 2-9. Generator set operating instructions (Models MEP-016A and MEP-021A) (Sheet 2 of 2)
Figure 2-10. G e n e r a t o r set operating instructions (Model MEP-026A).
Figure 2-10.1 Governor Adjustment using Frequency Meter (Sheet 1 of 2).
Figure 2-10.1 Governor Adjustment using Frequency Meter (Sheet 2 of 2).
Figure 2-11. Heating torch operation.
Heating Torch Operation
Operation in Salt Water Areas
CHAPTER 3 OPERATOR/CREW MAINTENANCE INSTRUCTIONS
Section III. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
Table 3-2. OPERATOR/CREW PREVENTIVE MAINTENANCE CHECKS AND SERVICES
Table 3-2. OPERATOR/CREW PREVENTIVE MAINTENANCE CHECKS AND SERVICES
Section IV. TROUBLESHOOTING
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Table 3-3. Troubleshooting (Cont'd)
Figure 3-1. Fuse, removal and installation (Model MEP-
Figure 3-2. Winterizing Kit
CHAPTER 4 ORGANIZATIONAL MAINTENANCE
Figure 4-1. AC Generator set load terminals.
Figure 4-2. DC generator set load terminals.
Foundation and Drainage
Figure 4-4. Revetment, top view.
FIGURE 4-5. REVETMENT, side view.
Figure 4-6. Revtment, isometric
Figure 4-7. Revetment, perspective without roof
Figure 4-8. Revtment, front view.
Figure 4-9. Revetment, left side view.
Figure 4-10. Revdtment, exhaust duct.
Section II. MOVEMENT TO A NEW WORKSITE
Table 4-1. ORGANIZATIONAL PREVENTIVE MAINTENANCE CHECKS AND SERVICES
Table 4-2. Troubleshooting (Cont 'd.)
GENERATOR NOISY
Section VI. RADIO INTERFERENCE SUPPRESSION
Figure 4-11. Radio interference suppression components, location, description, removal and installation.
Figure 4-12. Fuel tank and cap, and ground terminal stud removal and installation.
Figure 4-13. Controls and instruments, removal and installation (sheet 1 of 3)
Figure 4-13. Controls and instruments removal and installation (Model MEP-026A) (Sheet 2 of 3).
Figure 4-13. Controls and instruments, removal and installation (Model MEP-016A) (Sheet 3 of 3).
Figure 4-14. Fuseholder, removal and installation.
Slave Receptacle (Model MEP-026A, MEP-026C)
Figure 4-15. Slave recepticle, removal and installation (Model MEP-026A).
Figure 4-16. Connector cover plate and receptacle connector, removal and installation (Model MEP-016A).
Replace Lost or Broken Terminal Clip (Retainer, Safety Clip)
Figure 4-17. External shunt, bussbars, and load teminals, removal and installation (Model MEP-026A).
Figure 4-18. had terminals and insulator, removal and installation (Model MEP-016A).
Figure 4-19 Fuel selector valve, fuel filter, fuel filter bracket, fuel hose, fuel line, and fittings, removal and installation.
Section XI. MAINTENANCE OF THE ENGINE ELECTRICAL SYSTEM
Figure 422. Starting Switch, Receptacle, and bracket, removal and installation.
Chapter 5 INTERMEDIATE (FIELD), (DIRECT SUPPORT AND GENERAL SUPPORT) AND DEPOT MAINTENANCE INSTRUCTIONS
Table 5-1. Troubleshooting (Cont'd)
Table 5-1. Troubleshooting (Cont'd)
Chapter 6 REMOVAL/lNSTALLATION OF MAJOR COMPONENTS
Figure 6-2. Engine, removal and installation.
Figure 6-3. Control box, removal and installation
Control Box
Chapter 7 MAINTENANCE OF THE FRAME ASSEMBLY
Figure 7-1. Frame assembly, removal and installation
Figure 72. Frame, disassembly and reassembly.
CHAPTER 8 MAINTENANCE OF THE CONTROL BOX ASSEMBLY
Figure 8-1. Voltage Regulator Testing.
Figure 8-1A. Q1 and Q2 transistor pin out locations.
Table 8-2. Q1 Test Chart.
Make test connections
Figure 8-1B. Wiring and wiring harness, voltage regulator, and terminal board, removal and installtion
Figure 8-1C. Wiring and wiring harness, voltage regulator, and terminal board, removal and installation (Model MEP-026A).
Figure 8-1D. Standard voltage regulator 3KW, 5KW, 10KW, DC, 60HZ, (1319E0883).
Make test connections cont'd
Figure 8-1E. Voltage Regulator Adjustment Schematic
Figure 8-1F. Waveforms.
Table 8-3. Test Conditions.
Test.
Figure 8-2. Frequency converter, removal and installation.
Figure 8-3. Output selector switch and mounting bracket, removal and installation (Model MEP-021A) (Sheet 1 of 2)
Circuit Breaker
Figure 8-4. Current transformer, removal and installation (Models MEP-016A and MEP-021A).
Figure 8-5. Fixed resistor board assembly, removal and installation (Models MEP-016A and MEP-021A).
Figure 8-6. Circuit breaker, removal and installation (Model MEP-026A).
Figure 8-7. Circuit breaker, removal and installation (Model MEP-021A).
Chapter 9 MAINTENANCE OF THE HEAT SINK ASSEMBLY
Figure 9-1. Diode rectifier and terminal block, removal and installation (Models MEP-016A and MEP-021A) (Sheet 1 of 2).
Figure 9-1. Diode rectifier and terminal block, removal and installation (Model MEP-026A) (Sheet 2 of 2).
Figure 9-2. Right side heat sink, removal and installation (Model MEP-026A).
Figure 9-3. Left side heat sink, removal and installation (Model MEP-026A).
Chapter 10 MAINTENANCE OF THE GENERATOR
Installation.
Figure 10-1. Generator schematic diagram (Model MEP-016A).
Figure 10-2. Generator schematic diagram (Model MEP-021A).
Figure 10-3. Generator shcematic diagram (Model MEP-026A).
Figure 10-3A. Generator shcematic diagram (Model MEP-026A).
Figure 10-4. Generator, exploded view (Model MEP-021A).
Figure 10-5. Generator, exploded view (Models MEP-026A and MEP-016A).
Appendix A REFERENCES
REFERENCES cont'd
REFERENCES cont'd
APPENDIX B BASIC ISSUE ITEMS LIST AND ITEMS TROOP INSTALLED OR AUTHORIZED
Section III. ITEMS TROOP INSTALLED OR AUTHORIZED LIST
Section III. ITEMS TROOP INSTALLED OR AUTHORIZED LIST-Continued
Appendix C MAINTENANCE ALLOCATION CHART
Explanation of Columns in Section III
Section II. MAINTENANCE ALLOCATION CHART-Continued
Section II. MAINTENANCE ALLOCATION CHART--Continued
Section III TOOL AND TEST EQUIPMENT REQUIREMENTS
Distribution
Figure FO-1 Wiring diagram (Model MEP-016A)
Figure FO-2. Wiring diagram (Model MEP-021A).
Figure FO-3. Wiring diagram (Model MEP-026A).
FO-3.1 Wiring Diagram (Model MEP-026A) Old Regulator
Figure F0-4. Wiring Diagram, Standard Voltage Regulator
Figure FO-5 Schematic Diagram Standard Voltage Regulator
The Metric System and Equivalents
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