TM-10-4320-348-14 Pumping Assembly Flammable Liquid Bulk Transfer 50 GPM Diesel-Engine Driven (DED) Model 1-1/2 MP Manual



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Tm-10-4320-348-14

Chapter 1 Introduction
Quality Assurance/Quality Control
List Of Abbreviations
Location And Description Of Major Components
Figure 1-1. Pumping Assembly, Major Components
Sound Enclosure Cover.
Sound Enclosure Front Panel Assembly
Figure 1-3. Storage Chest 1 And Related Pump Accessories
Storage Chest 2 And Related Puma Accessories
Table 1-1. Equipment Data - Continued
Section Iii. Principles Of Operation
Diesel Engine Lubrication System
Centrifugal Dump
Chapter 2 Operating Instructions
Section I. Description And Use Of Operator’s Controls And Indicators
Figure 2-2. Operator’s View Of External Controls And Indicators.
External Control Or Indicator (See Figure 2-2)(Continued)
Section Ii. Operator Preventive Maintenance Checks And Services (Pmcs)
Special Instructions.
Table 2-1. Operator Preventive Maintenance Checks For Pumping Unit
Table 2-1. Operator Preventive Maintenance Checks For Pumping Unit. (Cont’d)
Table 2-1. Operator Preventive Maintenance Checks For Pumping Unit
Table 2-1. Operator Preventive Maintenance Checks For Pumping Unit. (Cont’d)
Table 2-1. Operator Preventive Maintenance Checks For Pumping Unit. (Cont’d)
Table 2-1. Operator Preventive Maintenance Checks For Pumping Unit. (Cont’d)
Table 2-1. Operator Preventive Maintenance Checks For Pumping Unit. (Cont’d)
Table 2-1. Operator Preventive Maintenance Checks For Pumping Unit. (Cont’d)
Table 2-1. Operator Preventive Maintenance Checks For Pumping Unit. (Cont’d)
Table 2-1. Operator Preventive Maintenance Checks For Pumping Unit. (Cont’d)
Figure 2-3. Opening Storage Chests
Assembly Of Pumping Assembly
Filling The Unit Fuel Tank\
Figure 2-5. Refueling Pump Unit
Initial Adjustments. Daily Checks. And Self Tests
Adjusting Speed
Stopping.
Decals And Instruction Plates
Decals And Instruction Plates Cont.
Decals And Instruction Plates Cont.
Decals And Instruction Plates Cont.
Decals And Instruction Plates Cont.
Preparation For Movement
Section Iv. Operation Under Unusual Conditions
Figure 2-10. Heater Control
Figure 2-11. Cold Weather Staring Aid
Operation In Extreme Heat
Emergency Procedures
Chapter 3 Operator Maintenance Instructions
Section I. Lubrication Instructions
Table 3-1. Operator Troubleshooting
Table 3-1. Operator Troubleshooting - Continued
Table 3-1. Operator Troubleshooting - Continued
Table 3-1. Operator Troubleshooting - Continued
Section Iii. Operator Maintenance Procedures
Air Filter Element
Air Filter Element Cont.
Fuel Filter
Chapter 4 Unit Maintenance Instructions
Section I. Lubrication Instructions
Installation Instructions
Preliminary Servicing And Adjusting Of Equipment
Figure 4-2. Oil Dipstick
Section Iv. Unit Preventive Maintenance Checks And Services (Pmcs)
Table 4-1. Unit Preventive Maintenance Checks For Pumping Unit
Table 4-1. Unit Preventive Maintenance Checks For Pumping Unit. (Cont’d)
Table 4-1. Unit Preventive Maintenance Checks For Pumping Unit. (Cont’d)
Table 4-1. Unit Preventive Maintenance Checks For Pumping Unit. (Cont’d)
Table 4-1. Unit Preventive Maintenance Checks For Pumping Unit. (Cont’d)
Section V. Unit Troubleshooting Procedures
Table 4-3. Unit Troubleshooting
Section Vi. Unit Maintenance Procedures
Nozzle Assembly, Repair And Replacement
Figure 4-3. Nozzle Assembly
Suction/Discharge Hose Assembly Repair And Replacement
Drum Suction Stub Unloader Assembly Repair And Replace
Storage Chests Repair And Replacement
Storage Chests Repair And Replacement Cont.
Sound Enclosure Cover Assembly Repair And Replacement
Figure 4-7. Sound Enclosure Cover Assembly
Sound Enclosure Rear Panel Assembly
Figure 4-8. Sound Enclosure Rear Panel Assembly
Sound Enclosure Rear Panel Assembly Cont.
Sound Enclosure Rear Panel Assembly Cont.
Electrical Controls And Indicators Replacement
Electrical Controls And Indicators Replacement Cont.
Electrical Controls And Indicators Replacement Cont.
Circuit Breakers.
Grounding Stud.
Mechanical Controls And Indicators And Front Panel Repair And Replacement
Figure 4-11. Sound Enclosure Front Panel Assembly
Figure 4-12. Fuel Selection Valve
Figure 4-13. Recoil Starter Rope T-Handle
Front Panel Repair
Fuel Selector Valve Removal
Figure 4-15. Fuel Selector Valve
Front Panel And Mechanical Controls Installation
Air Intake Heater Repair And Replace
Immersion Heater Repair And Replacement
Piping, Coupling And Fittings Repair And Replacement
Figure 4-18. Suction And Discharge Piping
Fuel Tank And Fuel Line Repair And Replacement
Figure 4-19. Fuel Tank Assembly Repair And Replacement
Installation
Recoil Starter Repair And Replacement
Repair
Installation
Air Intake Baffle, And Cooling Case Cover Replace/Inspect
Removal
Air Intake System Repair And Replacement
Air Intake System Repair And Replacement Cont.
Spark Arrestor
Exhaust System Repair And Replacement
Exhaust System Repair And Replacement Cont.
Valve Rocker Arm Assembly Adjustment
Figure 4-25. Alignment Of Flywheel With Cylinder Block
Installation
Lube Oil Strainer Repair And Replacement
Lube Oil Strainer Repair And Replacement Cont.
Frame Handles Repair And Replacement
Y-Connectors And Couplings Repair And Replacement
Ground Rod Repair And Replacement
Section Vii. Preparation For Movement, Storage Or Shipment
Administrative Storage
Chapter 5 Direct Support Maintenance Instructions
Section I. Direct Support Troubleshooting
Table 5-1. Direct Support Troubleshooting Table - Continued
Centrifugal Pump Assembly Repair And Replacement
Centrifugal Pump Assembly Repair And Replacement Cont.
Centrifugal Pump Assembly Repair And Replacement Cont.
Centrifugal Pump Assembly Repair And Replacement Cont.
Centrifugal Pump Assembly Repair And Replacement Cont.
Pump Casing
Figure 5-4. Pump Casing Assembly
Diesel Engine Replacement
Figure 5-5. Engine Mounting Assembly
Fuel Injection Nozzle Test And Replacement
Remove Fuel Return Line From Injector
Installation
Fuel Injection Pump Repair And Replacement
Inspect.
Figure 5-9. Top Dead Center Position
Fuel / Injection Timing Adjustment
Figure 5-10. Fuel Injection Volume Limitation Adjustment
Speed Control Device Repair And Replacement
Speed Control Device Repair And Replacement Cont.
Speed Control Device Repair And Replacement Cont.
Chapter 6 General Support Maintenance Instructions
Cylinder Head And Valve Assembly
Figure 6-1. Removing Cylinder Head
Figure 6-2. Cylinder Head Assembly
Figure 6-3. Valve Recess
Figure 6-4. Spring Inclination
Adjustment
Appendix A References
Appendix B Maintenance Allocation Chart
Explanation Of Columns In The Mac, Section Ii
Explanation Of Columns In Remarks, Section Iv
Section Ii. Maintenance Allocation Chart For Pumping Assembly, Flammable Liquid, Bulk Transfer, 50 Gpm
Section Ii. Maintenance Allocation Chart For Pumping Assembly, Flammable Liquid, Bulk Transfer, 50 Gpm Cont.
Section Ii. Maintenance Allocation Chart For Pumping Assembly, Flammable Liquid, Bulk Transfer, 50 Gpm Cont.
Section Iii. Tool And Test Equipment Requirements
Appendix C Components Of End Item (Coei) And Basic Issue Items List (Biil)
Section Ii. Components Of End Items
Appendix D Additional Authorization List
Appendix E Expendable And Durable Items List
Section Ii. Expendable And Durable Items List
Appendix F Lubrication Instructions
The Adjutant General
Appendix G Illustrated List Of Manufactured Items
Figure G-1. Acoustical Foam, Sound Enclosure, Front Panel Assembly
Figure G-2. Acoustical Foam, Sound Enclosure, Rear Panel Assembly
Figure G-3. Acoustical Foam, Sound Enclosure, Cover Assembly
Figure G-4. Acoustical Foam, Storage Chest
Figure G-5. Acoustical Foam, Storage Chest
Figure G-8. Terminal Kit
Appendix H Torque Limits
Capscrew Body Size
Tightening Torques
Appendix I Mandatory Replacement Parts
Section Ii. Mandatory Replacement Parts List
Appendix J Electrical Schematic
Nomenclature Or Description
Glossary
Section Ii. Definition Of Unusual Terms
Section Ii. Definition Of Unusual Terms Cont.
Section Ii. Definition Of Unusual Terms Cont.
Alphabetical Index
Alphabetical Index Cont.
Alphabetical Index Cont.
Alphabetical Index Cont.
Alphabetical Index Cont.
The Metric System And Equivalents

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