TM-10-4320-316-14 Pump Unit Centrifugal Diesel Engine Driven Self Priming 60 GPM Water Model 4M SDQ 2000 Manual



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Tm-10-4320-316-14

Chapter 1 Introduction
Nomenclature Cross-Reference List
Figure 1-2. Location Of Motor Components.
Table 1-1. Equipment Data
Section Iii. Principles Of Operation
Chapter 2 Operating Instructions
Section I. Description And Use Of Operator's Controls And Indicators
Figure 2-1. Operator's Controls And Indicators
Section Ii. Operator Preventive Maintenance Checks And Services (Pmcs)
Pmcs Procedures
Leakage Definitions For Operator Pmcs
Table 2-1. Operator Preventive Maintenance Checks And Services For Ded Pump Assembly
Figure 2-2. Operator Pmcs Routing Diagram
Table 2-1. Operator Preventive Maintenance Checks And Services For Ded Pump Assembly
Table 2-1. Operator Preventive Maintenance Checks And Services For Ded Pump Assembly - Continued
Table 2-1. Operator Preventive Maintenance Checks And Services For Ded Pump Assembly - Continued
Figure 2-3. Priming Pump
Table 2-1. Operator Preventive Maintenance Checks And Services For Ded Pump Assembly - Continued
Figure 2-3. Priming Pump
Filling The Fuel Tank
Figure 2-4. Refueling Ded Pump Assembly.
Initial Adjustments, Daily Checks, And Self Tests
Figure 2-5. Starting And Operating The Ded Pump Assembly.
Adjusting Speed.
Figure 2-6. Decals And Instruction Plates. (Sheet 1 Of 2)
Figure 2-6. Decals And Instruction Plate. (Sheet 2 Of 2).
Section Iv. Operation Under Unusual Conditions
Section Iv. Operation Under Unusual Conditions
Operation Under Unusual Weather
Chapter 3 Operator Maintenance Instructions
Table 3-1. Operator Troubleshooting
Table 3-1. Operator Troubleshooting (Cont)
Table 3-1. Operator Troubleshooting (Cont)
Section Iii. Operator Maintenance Procedures
Figure 3-2. Servicing Air Cleaner Filter Element
Chapter 4 Unit Maintenance Instructions
Site And Shelter Requirements
Installation Instructions
Installation Instructions. Continued
Section Iv. Unit Preventive Maintenance Checks And Services (Pmcs)
Table 4-1. Unit Preventive Maintenance Checks And Services (Pmcs)
Table 4-1. Unit Preventive Maintenance Checks And Services (Pmcs) - Continued.
Table 4-1. Unit Preventive Maintenance Checks And Services (Pmcs)
Section V. Unit Troubleshooting Procedures
General
Table 4-3. Unit Troubleshooting
Table 4-3. Unit Troubleshooting. - Continued
Table 4-3. Unit Troubleshooting. - Continued
Table 4-3. Unit Troubleshooting. - Continued
Section Vi. Unit Maintenance Procedures
Ident Plates Replacement
Figure 4-1. Ident Plates Replacement
Roll-Over Frame Replacement
Figure 4-2. Roll-Over Frame Replacement.
Compression Release Handle Replacement
Figure 4-3. Compression Release Handle Replacement.
Control Assembly Replacement
Figure 4-4. Control Assembly Replacement.
Air Intake Hose Replacement
Figure 4-5. Air Intake Hose Replacement.
Exhaust Extension Replacement
Figure 4-6. Exhaust Extension Replacement.
Access Cover Repair And Replacement
Figure 4-7. Access Cover Repair And Replacement.
Pump Drain Repair And Replacement
Figure 4-8. Pump Drain Repair And Replacement.
Oil Drain Repair And Replacement.
Figure 4-9. Oil Drain Repair And Replacement.
Baffles Replacement
Figure 4-10. Baffles Replacement.
Installation
Enclosure Assembly, Inlet Side Repair And Replacement
Figure 4-11. Enclosure Assembly, Inlet Side Removal.
Figure 4-12. Enclosure Assembly, Inlet Side Disassembly.
Cleaning
Enclosure Assembly, Outlet Repair And Replacement.
Figure 4-13. Enclosure Assembly, Outlet Side Removal.
Figure 4-14. Enclosure Assembly, Outlet Side Disassembly
Cleaning
Pump Inlet/Outlet Piping And Suction Flange Assembly Repair And Replacement
Figure 4-15. Pump Inlet/Outlet Piping Repair And Suction Flange Assembly Repair And Replacement
Repair
Bottom Pan Frame Repair And Replacement
Figure 4-16. Bottom Pan Frame Repair And Replacement
Inspection
Pump Assembly Repair And Replacement.
Figure 4-17. Pump Assembly Repair And Replacement.
Inspection
Figure 4-18. Measuring Impeller Clearance
Installation. - Continued
Fuel Tank Assembly Repair And Replacement
Figure 4-19. Fuel Tank Assembly Repair And Replacement.
Repair
Fuel Filter, Inlet Replacement
Figure 4-20. Fuel Filter, Inlet Replacement.
Fuel Cock And Fuel Filter, Outlet Replacement
Figure 4-21. Fuel Cock And Fuel Filter, Outlet Replacement.
Fuel Lines Replacement.
Figure 4-22. Fuel Lines Replacement
Air Cleaner, Filter Element, And Air Intake Pipe Repair And Replacement
Figure 4-23. Air Cleaner, Filter Element, And Air Intake Pipe Repair And Replacement.
Exhaust Silencer Repair And Replacement
Figure 4-24. Exhaust Silencer Repair And Replacement.
Recoil Starter And Cooling Fan Case Repair And Replacement
Figure 4-25. Recoil Starter And Fan Cooling Case Repair And Replacement.
Inspection
Fuel Injector Pump Replacement
Figure 4-27. Fuel Injector Pump Alignment.
Lube Oil Strainer Repair And Replacement.
Figure 4-28. Lube Oil Strainer Repair And Replacement.
Oil Cap/Gauge Repair And Replacement
Figure 4-29. Oil Cap/Gauge Repair And Replacement.
Section Vii. Preparation For Storage Or Shipment
Administrative Storage Of Equipment.
Common Tools And Equipment
Table 5-1. Direct Support Troubleshooting
Section Iii. Direct Support Maintenance Procedures
Mounting Plate Repair And Replacement
Figure 5-1. Mounting Plate Repair And Replacement
Fuel Injector Valve Assembly Replacement
Figure 5-2. Fuel Injector Valve Assembly Replacement
Removal.
Regulator Bracket Assembly Repair, Adjustment, And Replacement.
Figure 5-3. Regulator Bracket Assembly Repair And Replacement
Figure 5-3. Regulator Bracket Assembly Repair And Replacement
Cylinder Head Assembly Repair And Replacement
Figure 5-4. Cylinder Head Removal
Disassembly.
Figure 5-5. Cylinder Head Disassembly.
Inspection
Repair.
Installation
Figure 5-8. Alignment Of Flywheel With Cylinder Block.
Flywheel Replacement
Figure 5-10. Flywheel Replacement
Chapter 6 General Support Maintenance Instructions
Crankcase Assembly Repair And Replacement.
Figure 6-1. Crankcase Cover Replacement
Figure 6-2. Main Bearing Insert Removal
Figure 6-3. Tightening Sequence For Crankcase Cover Bolts
Piston And Connecting Rod Assembly Repair And Replacement
Figure 6-4. Piston And Connecting Rod Assembly Replacement
Removal
Installation
Installation. - Continued
Governor Assembly And Lube Oil Pump Repair And Replacement.
Figure 6-5. Governor Assembly Removal
Figure 6-6. Lube Oil Pump Repair And Replacement
Repair
Balancer Shaft Assembly Replacement
Figure 6-8. Balancer Shaft Removal
Camshaft Assembly Replacement
Figure 6-10. Camshaft Removal
Crankshaft Replacement
Figure 6-12. Crankshaft Replacement
Appendix A References
Appendix B Maintenance Allocation Chart
Calibrate
Explanation Of Columns In The Mac, Section Ii
Explanation Of Columns In Remarks, Section Iv
Section Ii. Maintenance Allocation Chart
Section Ii. Maintenance Allocation Chart
Section Ii. Maintenance Allocation Chart
Section Ii. Maintenance Allocation Chart
Section Iii. Tool And Test Equipment Requirements
Section Iv. Remarks
Appendix C Components Of End Item And Basic Issue Items Lists
Section Ii. Components Of End Item
Section Ii. Components Of End Item
Section Ii. Basic Issue Items
Appendix D Additional Authorization List
Appendix D Additional Authorization List
Appendix E Expendable / Durable Supplies And Materials List
Section Ii Expendable/Durable Supplies And Materials List
Appendix F Illustrated List Of Manufactured Items
Figure F-1
Figure F-2.
Figure F-4
Figure F-6
Figure F-8
Appendix G Torque Limits
Table G-1. General Torque Requirements For Dry Fasteners
Alphabetical Index
Alphabetical Index (Cont)
Alphabetical Index (Cont)
The Metric System And Equivalents

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