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Page Title: GENERATING TUBES
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STEAM  DRUM
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INTERNAL  FITTINGS

Figure  4-3.—Downcomer  tubes. Figure 4-2.—Steam drum, water drum, and header. and  sidewall  header.  These  tubes  are  the is the sidewall header (fig. 4-2). Notice the header is smaller than the water drum. Most boilers have more than one header. They are identified by their location.  For  example,  a  header  at  the  back  of the boiler is called a rear wall header. A header on a screen wall is called a screen wall header. WATER  DRUM The water drum is larger than the header, but both  are  smaller  than  the  steam  drum.  The  water drum  equalizes  the  distribution  of  water  to  the generating tubes. Both the water drum and the header  collect  the  deposits  of  loose  scale  and  other solid matter present in the boiler water. Both the drum  and  the  header  have  bottom  blowdown valves.  When  these  valves  are  opened,  some  of the water is forced out of the drum or header and carries any loose particles with it. DO NOT OPEN THE  BOTTOM  BLOWDOWN  VALVES  ON  A STEAMING BOILER. Opening these valves will interrupt  the  circulation  of  the  steam  cycle. DOWNCOMER  TUBES At each end of the steam drum are a number of large tubes (fig. 4-3) that lead to the water drum downcomers  through  which  water  flows  down- ward from the steam drum to the water drum and the  header.  The  downcomers  range  in  diameter from  3  to  8  inches. GENERATING  TUBES Many  tubes  link  the  steam  drum  to  the water   drum   and   to   the   header.   The   tubes that  lead  from  the  water  drum  to  the  steam drum   are   the   generating   tubes   (fig.   4-4). They   are   arranged   in   the   furnace   so   the gases  and  the  heat  of  combustion  can  flow around  them.  The  large  arrows  in  figure  4-4 show  the  direction  of  flow  of  the  combustion gases. The generating tubes are made of steel that is strong enough to withstand the high pressures and   temperatures   within   the   boiler.   In   most boilers  these  tubes  are  usually  1  to  2  inches in  diameter,  but  some  may  be  3  inches.  These small  tubes  present  a  large  surface  area  to absorb  furnace  heat.  A  2-inch  tube  has  twice the  surface  area  of  a  1-inch  tube  but  four times  the  volume.  A  3-inch  tube  has  three 4-6

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