Chapter 1 Administration and Training

• Engineer’s Bell Book
• Operating Records and Reports
• Figure 1-1. Diesel Engine Operating Record-All Ships (front)
• Figure 1-2. Diesel Engine Operating Record-All Ships (back)
• Figure 1-3.—Fuel and Water Report (front).
• Figure 1-4.—Fuel and Water Report (back).
• Figure 1-5.—Monthly Summary of Fuel Inventory and Steaming Hours Report, CINCLANTFLT Report 31004.
• Measure Program
• Equipment and Instrument Tag-Out
• Tag-out Logs
• Figure 1-11.—Danger/Caution Tag-out Record Sheet (front).
• Figure 1-12.—Danger/Caution Tag-out Record Sheet (back).
• Tag-Out Information
• Procedures
• Procedures, Continued
• Procedures, Continued
• Ship-to-Shop Work
• Equipment Tests
• Potable Water Systems
• Safety Training
• Engineering Operational Sequencing System (EOSS)
• Engineering Casualty Control
• Symptoms of Operational Casualties
• Watch Standing
• Other Sources of Information
• Program Components
• Levels of Essentiality

Chapter 2 Measuring and Repair Instruments

• Dial/Vernier Caliper
• Micrometer
• Snap Gauge
• Strain/Deflection Gauge
• Stroboscope
• Torque Adapters
• Ridge Reamer
• Cylinder Hone
• Figure 2-15.—How to calculate applied torque.
• Engine Test Equipment

Chapter 3 Internal Combustion Engines

• Air and Water Pressure Tests
• Repairing the Engine Frame or Block
• Scored Cylinder Liners
• Figure 3-4.–Liner before and after stoning.
• Causes
• Inspecting, Testing, and Repairing Cylinder Heads
• Inspecting, Testing and Repairing Valves and Valve Assemblies
• Loose Valve Seats
• Broken Valve Springs
• Figure 3-14.—Excessively band-ground valve.
• Rocker Arms and Pushrods
• Inspecting and Repairing Camshafts
• Inspecting, Maintaining and Replacing Piston Rings and Pistons
• Figure 3-20.—Ring groove shoulders due to wear.
• Pistons
• Piston Pins and Sleeve Bearings or Bushings
• Inspecting, Maintaining and Repairing Connecting Rods
• Repairing Crankshafts and Journal Bearings
• Bearing Troubles
• Measuring Bearing Clearances
• Troubleshooting Internal-Combustion Engines
• Engine Fails to Start
• Figure 3-36.—Troubles that may prevent a diesel engine from starting.
• Engine Can Be Cranked, but Fails to Start
• Faulty Air Starting Valves
• Electric Start Malfunction
• Insufficient Fuel Supply
• Insufficient Compression
• Irregular Engine Operation
• Misfiring
• Obstruction in the Exhaust System
• Insufficient Intake Air
• Figure 3-39.—Checking clearances of positive-displacement blower lobes.
• Engine Will Not Carry a Load
• Fuel Control Racks
• Leakage of Fuel Oil
• Figure 3-42. Additional causes of irregular engine operation
• Cylinder Safety Valves
• Symptoms of Engine Trouble
• Smoke
• Figure 3-44. Possible sources of trouble when a gasoline engine fails to start.
• Troubleshooting Gasoline Engines
• Starter Motor Operates but Does not Crank Engine
• Engine Fails to Stop
• Fuel and Oil Purifiers
• Summary

Chapter 4 Speed Controlling Devices

• Mechanical Governors
• Overspeed Safety Devices
• Summary

Chapter 5 Refrigeration and Airconditioning

• Figure  5-1.—Unloader  mechanism  in  the  unloaded  position.
• Figure 5-3.—Capacity control system.
• Maintenance
• Evacuating  the  Compressor
• Condensers
• Thermostatic Expansion Valves
• Replacement  of  Valves
• Additional System Maintenance
• Evacuating and Dehydrating the System
• Air-Conditioning System
• Maintenance
• Detecting and Correcting Problems
• Figure 5-8.—Trouble diagnosis chart-Continued.
• Safety Precautions Used When Handling Refrigerants
• Figure 5-10.—Trouble diagnosis chart with recommended test included.
• Caution / Summary

Chapter 6 Compressed Air Systems

• Figure 6-2.—A maintenance index page for low-pressure air compressor systems (page 1 of 3).
• Figure 6-3.—A maintenance index page for low-pressure air compressor systems (page 2 of 3).
• Figure 6-4.—A maintenance Index page for low-pressure air compressor systems (page 3 of 3).
• Air Dryers and Dehydrators
• Figure 6-5.—A maintenance Index page (MIP) for one design and make of high-pressure air compressor systems (page 1 of 2).
• Figure 6-6.—A maintenance index page (MIP) for one design and make of high-pressure air compressor systems (page 2 of 2).
• Maintenance of Reciprocating Air Compressors
• Cylinders and Pistons
• Summary

Chapter 7 Laundry, Mess Deck, Galley, and Scullery Equipment

• Tumbler Dryers
• Laundry Presses
• Table 7-1.—CommonTroubles, Causes, and Remedies on Shipboard Laundry Dryers
• Table 7-2.—Common Troubles, Causes, and Remedies on Shipboard Laundry Dryers-Continued
• Galley Equipment
• Steam-Jacketed Kettles
• Figure  7-5.—Semiautomatic  singie-tank  dishwasher  machine  for  use  in  and  messes.
• Scullery Equipment
• Summary

Chapter 8 Other Auxiliary Equipment

• Distilling Plants
• First-Effect  Tube  Nest  Vacuum
• Warning
• Insufficient  Circulating  Water
• Hydraulic Systems
• Maintenance
• The Fluid System
• Caution
• Boat Davits
• Figure 8-3.—Single-arm trackway gravity davit.
• Warning
• Elevators
• Conveyors
• Cranes
• Dumbwaiters
• Summary, Continued

Chapter 9 Lathes and Lathe Machining Operations

• Principal Parts
• Carriage
• Lead Screw
• Accessories and Attachments
• Figure 9-8.–A. Four-Jaw chuck. B. Three-Jaw chuck.
• Faceplates
• Lathe Centers
• Thread Dial Indicator
• Carriage    Stop
• Coolants
• Preliminary Procedures
• Holding the Work
• Holding Work on a Mandrel
• Care of Chucks
• Using the Center Rest and Follower Rest
• Machining Operations
• Boring
• Tapers
• Summary

Appendix 1 References

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Appendix 2 Units of Measurement Charts

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Index

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Assignment Questions

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• Assignment 2
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• Assignment 3
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• Assignment 4
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