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Chapter 2 Measuring and Repair Instruments
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Engineman 2 - Intermediate engine mechanics training manual
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Micrometer

4.  Move  the  indicator  toward  the  shaft  until  the sensor  button  just  touches  the  surface  you  wish  to measure. 5.  Continue  moving  the  indicator  slowly  toward the shaft until the dial pointer has moved to the midpoint of its travel on the dial face. 6.   Leave the pointer at midtravel and turn the bezel until the zero on the dial is aligned with the pointer. 7.   You can now rotate and watch the pointer to see if it moves. The total amount the pointer moves is called the total indicator reading (TIR). If the shaft is straight, the pointer should remain at zero. Crankshaft End Play or Thrust Readings To measure crankshaft end play or thrust, use the following procedure: 1. Attach the dial indicator to a convenient place near  the  vibration  damper. 2. Position the dial indicator gauge so the contact point  touches  the  front  of  the  vibration  damper  and moves the dial indicator near the midpoint of its range. 3.  Insert  one  end  of  a  pry  bar  between  a  main NOTE:  DO  NOT  INSERT  THE  PRYBAR BETWEEN  THE  VIBRATION  DAMPER  AND  THE BLOCK  TO  MEASURE  THE  CRANKSHAFT  END PLAY.   You   may   dent   the   damper   and   render   it ineffective. 4.  Move  the  crankshaft  toward  the  dial  indicator. Be sure to maintain a constant pressure on the prybar. 5.   Set the dial indicator to zero. 6.  Remove  the  prybar  and  then  reinsert  it  on  the other side of the main bearing cap. 7.  Carefully  pry  the  crankshaft  in  the  opposite direction  to  measure  the  crankshaft  end  play.  Repeat your   measurement   a   minimum   of   two   times   for accuracy. DIAL/VERNIER  CALIPER The dial/vernier caliper is used to measure the inside or  outside  diameter  of  an  object.  Figure  2-2  shows  a typical  dial/vernier  caliper. Most   dial/vernier   calipers   have   a   slide,   slide lockscrew,  thumb  button,  scale,  dial  with  measured bearing cap and a crankshaft counterweight. increments of 0.001 inch, and a bezel. Figure  2-2.—Typical  dial/vernier  caliper. 2-2

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