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Table 3-1.—Troubleshooting Chart-Governor
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Engineman 1 & C - Advanced engine mechanics training manual
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Mechanical Governors

ENGINEMAN  1  &  C Table  3-1.—Troubleshooting  Chart-Governor Trouble Probable Cause Corrective   Action Engine hunts or surges Compensating  needle  valve  ad- justment incorrect Dirty oil in governor Make  needle  valve  adjust- ment;  ensure  that  the  op- posite needle valve is closed Drain  oil;  flush  governor; refill Low oil level Fill to correct level with clean oil Foamy oil in governor Lost motion in engine governor linkage or fuel pumps Drain oil; refill Repair linkage and realign pumps Governor worn or incorrectly adjusted Engine  misfiring External fuel linkage sticking or binding Remove governor and make internal checks for clearances according to ap- plicable   instructions Test and replace injectors Disconnect  fuel  rack  from governor  and  manually move   linkage   and   pro- gressively  disconnect  fuel pump   links   until   binding area  is  found  (dirt,  paint, and  misalignment  are  the usual causes of binding) Governor rod end jiggles Rough  engine  drive Check  alignment  of  gears; inspect for rough gear teeth; check backlash of gear Governor base not bolted down evenly Loosen  bolts;  realign  and secure every precaution should be taken to prevent the oil from becoming contaminated. Most hydraulic governors use the same type of oil that is used in the engine crankcase, provided it is absolutely clean and does not foam. You should change the oil in the governor at regular intervals, depending upon the type of operation, and at least every six months  regardless  of  the  operation.  You  must ensure  that  the  containers  used  to  fill  the governors with oil are clean, and that only clean, new, or filtered oil is being used. You should also check the oil level frequently to ensure the proper level  is  maintained  and  that  the  oil  does  not foam. Foaming of the oil is usually an indication that water is present in the oil. Water in the oil will cause  serious  damage  to  the  governor.  After installing a new governor or one that has been overhauled,  adjust  the  governor  compensating 3-22

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