Chapter 1 Introduction

• Responsibilities and Rewards, Continued
• The Engineman- Your Job
• Watch Duties and Responsibilities
• Engineering Department Duty Officer
• Standing  Watches
• Scope of this Training Manual
• Sources of Information
• NAVSEA Publications
• Training Films

Chapter 2 Administration, Supervision, and Training

• Legal Engineering Records
• Figure  2-1.—Engineering  Log—All  ships.
• Legal Engineering Records, Continued
• Figure  2-2.—Engineer’s  Bell  Book,  NAVSEA  3120/1.
• Operating Records and Reports
• Figure 2-3. Diesel Engine Operating Record-All ships
• Figure 2-4. Diesel Engine Operating Record - All ships (Back)
• Figure  2-5.—Fuel  and  Water  Report  (Front).
• Figure  2-6.—Fuel  and  Water  Report  (Back).
• Figure  2-7.—Monthly  Summary  of  Fuel  and  Steaming  Hours  Report,  CINCLANT  FLT  Report  3100-4.
• Disposal of Engineering Records and Reports
• Trend and Spectrographic Analysis, Continued
• Figure  2-9.—Compression  Pressure  Graph.
• Figure 2-10.—Crankcase Vacuum Graph.
• Figure 2-12.—Lube Oil Pressure Graph.
• Figure  2-14.—Rack  Setting  Graph.
• Trend and Spectrographic Analysis, Continued
• Maintenance and Repair Responsibilities
• Identification  of  Repair Parts and Materials
• Identification of Repair Parts and Materials, Continued
• Scheduling Work
• Estimating Work
• Training
• Training Responsibilities, Continued
• Training Programs
• Training Programs, Continued
• Figure  2-17.—Navy  Standard  Damage  Control  Symbology.
• Figure  2-17.—Navy  Standard  Damage  Control  Symbology—Continued.
• Engineering Operational Sequencing System
• Figure  2-18.—Preprinted  message  format.
• Engineering Operational Sequencing System , Continued
• Figure  2-19.—Sample  plant  procedure  Chart.
• Figure  2-20.—Sample  Plant  Status  Diagram.
• Figure  2-21.—Sample  preferred  alignment  diagrams.
• Figure 2-22.—Sample Training Diagrams.
• Engineering Operational Sequencing System , Continued
• Figure  2-23.—Sample  Component/System  Alignment  Diagram.
• Inspections and Trials
• Inspecting Party
• Administrative Inspection Checkoff Lists, Continued
• Administrative Inspection Checkoff Lists, Continued
• Operational Readiness Insepction
• Battle Problems, Continued
• Material Inspection
• Preparation for the Material Inspection
• Conduct of the Inspection
• Board of Inspection and Survey Inspection
• Ship Trials
• Post Repair Trial
• Full Power and Economy Trials, Continued
• Full Power and Economy Trials, Continued
• Full Power and Economy Trials, Continued

Chapter 3 Engine Maintenance

• Compression and Firing Pressures
• Spring Balanced Indicator
• Exhaust and Cylinder Temperatures
• Figure 3-4A. MRC-for measuring compression and firing pressures (front)
• Adjustment and Maintenance
• Figure  3-7.—Automatic  temperature  regulator.
• Maintenance
• Maintenance, Continued
• Adjustment
• Heating Exchanger Definitions
• Figure  3-11.—A  cooling  water  system.
• Figure  3-12.—Types  of  heat  exchanges.
• Maintenance and Repair
• Lubricating System
• Fuel Injection Equipment and Controls
• Fuel Injection Pumps and Injectors
• Figure 3-14.—A damaged and serviceable plunger.
• External Leakage
• Jammed  Fuel  Control  Rack
• Governors
• Table  3-1.—Troubleshooting  Chart-Governor
• Mechanical Governors
• Overspeed Safety Devices
• Repair of Internal Combustion Engines
• Piston Assemblies and Rods
• Pistons, Continued
• Piston Rings
• Piston Rings, Continued
• Piston Pins and Pin Bearings
• Shafts and Bearings
• Figure 3-19.—Cracked crank web
• Journal Bearings
• Figure  3-20.—Bearing  failure  due  to  inadequate  bond
• Frictionless Bearings
• Figure 3-23.—Antifriction bearing troubles and their causes.
• Auxiliary Drive Mechanisms
• Figure  3-25.—Checking  clearance  of  positive  displacement  blower  lobes.
• Chain Mechanisms
• Figure  3-27.—Accessory  drive  chain  link  assemblies.
• Chain Mechanisms, Continued

Chapter 4 Reduction Gears and Related Equipment

• Factors Affecting Gear Operation, Continued
• Maintenance of Reduction Gears
• Figure 4-1.—Scribe lines used in measuring the crown thickness of reduction gear bearings.
• Figure  4-2.—Starboard  gear  unit  with  cover  removed—view  from  aft  and  inboard.
• Gear  Teeth
• Main Thrust Bearings
• Main Propulsion Shaft Bearings
• Stern Tube and Stern Tube Bearings
• Figure 4-5.—Details of underwater strut bearing. A. Longitudinal view. B. Cross-sectional view. C. Rubber stripping in the bearing.
• Strut Bearings
• Hub/Blade Assembly
• Valve  Rod  Assembly
• Principles of Operation
• Inspections
• Safety Precautions

Chapter 5 Engine Performance and Efficiency

• Mean Effective Pressure
• Horse Power Computations
• Cylinder Performance Limitations
• Causes of Unbalance
• Engine Efficiency
• Thermal  Efficiency
• Mechanical  Efficiency
• Engine Losses
• Mechanical Losses

Chapter 6 Refrigeration and Air Conditioning

• Figure 6-1. Diagram of an R-12 refrigeration system
• Figure  6-3.—Stationary  bellows  seal
• Figure  6-6.—Unloader  mechanism  in  unloaded  position.
• Capacity Control
• Evacuating the Compressor
• Figure  6-8.—Capacity  control  system
• Condensers
• Thermostatic Expansion Valves
• Thermostatic Expansion Valves, Continued
• Additional System Maintenance
• Charging the System
• Maintaining Cooling Coils
• Figure  6-9.—Dehydrator  vacuum  indicator
• Cleaning the System
• Two-Position Control
• Detecting and Correcting Troubles
• Figure  6-12.—Trouble  diagnosis  chart.
• Figure  6-12.—Trouble  diagnosis  chart—Continued
• Figure   6-12.—Trouble   diagnosis   chart-Continued
• Figure  6-13.—Trouble  diagnosis  chart.

Chapter 7 Auxiliary Machinery

• Cylinders  and  Pistons
• Cylinders  and  Pistons, Continued
• Lubricating and Cooling Systems
• Care and Maintenance of Air System Equipment
• Figure  7-1.—PMS  tests  and  inspections  for  compressed  air  plants
• Auxiliary Boilers
• Figure  7-2.—Troubleshooting  guide—auxiliary  boilers
• Initial Treatment
• Table  7-3.—Chemical  Weights  For  Freshly  Filling  Some  Auxiliary  Boilers
• Figure   7-3.—Auxiliary   Boiler   Chemical   Injection   Procedure
• Table 7-4.—Trisodium Phosphate Dosage For Natural Circulation Auxiliary Boilers (Trisodium Pbosphate, Dodecahydrate, Na3 PO4 12H20)
• Table 7-5.—Disodium Phosphate Dosage For Natural Circulation Auxiliary Boilers (Disodium Phoshate, Anhydrous Na2HPO4)
• Table 7-6.—Calculated Trisodium Phosphate Dosages For Some Natural Circulation Auxiliary Boilers (Trisodium Phosphate, Dodecahydrate    Na3Po412H2O)
• Table 7-7.—Calculated Disodium Phosphate Dosages For Some Natural Circulation Auxiliary Boilers, (Disodium Phosphate Anhydrous,  Na2HPO4)
• Hydraulic Systems
• Electrical Troubles
• Maintenance
• Piping and Fittings
• Figure  7-4.—Servovalve—neutral.
• Figure  7-5.—Servovalve—actuated.
• Distilling Plants
• Causes of Low Plant Output
• First-Effect  Tube  Nest  Vacuum
• Improper Venting of Evaporator Tube Nests
• Air Ejector Operation
• Improper Drainage
• Flash Type Distilling Plants
• Principal  Components, Continued
• Principal Components, Continued
• Maintenance of Flash Type Units
• Cleaning  Heat  Exchangers
• Automatic Pressure Control Devices
• Reducing Valves
• Pneumatic Pressure-Controlled Reducing Valve, Continued

Chapter 8 Environmental Pollution

• Oil Pollution
• Spill Phases
• Figure  8-1.-Operational  Phases  in  an  Oil  Spill.
• Table  8-1.—Containment  Methods
• Figure  8-2.—Use  of  Piston  Film  Chemicals.
• Figure  8-3.—Typical  uses  of  floating  booms.
• Spill Phases, Continued
• Figure  8-4.—Principle  of  Operation  of  Dynamic  Inclined  Plane  (DIP)  Skimmer.
• Spill Phases, Continued
• Table  8-2.—Summary  of  Spilled  Oil  Disposal  Techniques
• Causes of Oil Spills
• Collection, Holding, and Transfer System
• Holding  Element
• Figure  8-5.—Comminutor  type  CHT  system.
• Warning
• Figure  8-6.—Strainer-type  CHT  system.
• Figure  8-7.—Aeration  subsystem.
• Noise Pollution
• Responsibilities
• Fleet Commander in Chief , Continued

Chapter 9 Engineering Casualty Control

• Inspection and Maintenance
• Training
• Correction and Prevention of Casualties
• Phases of Casualty Control
• Diesel Engine Casualties
• Diesel Engine Casualties, Continued
• Hydraulic Coupling Casualties
• Heat Exchanger Casualties
• Electrical Casualty Control
• Emergency Power System
• Emergency Fire Pumps
• Battle Casualties
• Battle Casualties, Continued

Index

• Index, Continued
• Index, Continued
• Index, Continued
• Index, Continued

Assignment Questions

• Assignment 1
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• Assignment 2
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• Assignment 3
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• Assignment 4
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• Assignment 5
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• Assignment 6
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• Assignment 7
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• Assignment 8
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• Assignment 9
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• Assignment 10
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• Assignment 11
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