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TABLE  1 Coefficients  of  Linear  Thermal Expansion
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Material Science Volume 2 of 2
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Figure 1   Stress on Reactor Vessel Wall

Thermal Shock DOE-HDBK-1017/2-93 THERMAL STRESS In the simple case where two ends of a material are strictly constrained, the thermal stress can be calculated using Hooke's Law by equating values of from Equations (3-1), (3-2), and Dl l (3-3). E = = (3-3)            stress strain F/A   Dl l or = (3-4) Dl l F/A E aDT  = (3-5)     F/A E F/A    = EaDT where: F/A    = thermal stress (psi) E = modulus of elasticity (psi) a = linear thermal expansion coefficient (°F-1) DT = change in temperature (°F) Example:   Given a carbon steel bar constrained at both ends, what is the thermal stress when heated from 60°F to 540°F? Solution: a = 5.8 x 10-6/°F (from Table 1) E = 3.0 x 107 lb/in.2 (from Table 1, Module 2) DT = 540°F - 60°F = 480°F Stress = F/A = EaDT = (3.0 x 107 lb/in.2) x (5.8 x 10-6/°F) x 480°F Thermal stress = 8.4 x 104 lb/in.2 (which is higher than the yield point) Rev. 0 Page 3 MS-03

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