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Figure 9  Effect of pH on Aluminum Corrosion and Oxide Solubility
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Chemistry Volume 1 of 2
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General Corrosion Summary (Cont.)

GENERAL CORROSION   DOE-HDBK-1015/1-93 Corrosion CH-02 Rev. 0 Page 20 General Corrosion Summary The two conditions that contribute to general corrosion are: Metal and water in the same environment Chemical reaction between the metal and water to form an oxide The corrosion rate is affected by the following: A temperature rise in the range of 20?F to 50?F doubles the corrosion rate until the formation of the protective oxide film is complete. An extremely high water velocity, 30 to 40 ft per second, tends to remove the oxide film allowing the corrosion rate to increase.   The presence of oxygen in water to which iron is exposed increases the corrosion rate.  The reason for the corrosion rate increase is due to the rapid reaction between the oxygen and the polarizing layer of hydrogen absorbed on the oxide layer. A pH between 4 and 10 results in minimal corrosion rate.  If the pH falls below or above this range, the corrosion will normally increase. The condition and composition of the metal surfaces affects the corrosion rate.  Deposits, scale, or irregular surfaces create areas on the metal where local corrosion can initiate and proceed at a faster rate than normal. Dissolved solids tend to make it easier for current to flow, which results in a higher corrosion rate. The three products formed from general corrosion of iron are FeO, Fe O , and 2 3 Fe O . 3 4 Summary The major points of this chapter are summarized below.

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