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Tank Block Manifold Reassembly.
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TB-5-4220-200-12-1 Open Circuit Scuba System Manual
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lNTERNAL INSPECTION (VISUAL) OF SCUBA TANKS.



TB 5-4220-200-12-1
(4)
Place the reserve bonnet (13) on a flat surface with the threaded opening facing upward.
(5)
Insert the reserve back-up ring (14) and insure proper seating.
(6)
Place stem O-Ring (17), reserve gasket (16). and reserve O-Ring (15) on the threaded end of the
reserve stem (18).
(7)
Place reserve stem washer (19) on reserve stem (18).
(8)
Install reserve stem (18) inside the manifold so the threaded end is pointing upward. Insure that the
reserve stem is seated inside the grooved head of the reserve assembly (20).
(9)
Place the reserve bonnet (13) on top of the reserve stem (18). Screw the reserve bonnet into the man-
ifold (21). With a 3/8 inch ratchet and a 1/2 inch deep well socket, tighten the reserve bonnet securely.
(10) Place the reserve lever washers (12) on the reserve stem (16).
(11)
Place the reserve lever (8) on the reserve stem (18). Insure that the notch inside the reserve lever
(8) is positioned to fit inside the cut away rim of the manifold (21).
(12) Place the reserve lever spring (7) inside the reserve lever (8).
(13) Place the reserve lever nut (6) on the reserve lever spring (7).
(14) With the modified screwdriver (1/2 inch Flat Tip) apply pressure and tighten the reserve lever nut (6)
securely to the reserve stem (18). Remove the reserve elbow from the vise.
(15) Install plug (2) and gasket (3).
(16) Position the manifold (21) in a soft jaw vise so the On-Off control opening is pointing upward.
(17) Place the seat (23) inside the top opening of the manifold (21). With a 5/16 inch screwdriver turn the
seat (23) one complete turn.
(18) Place the bonnet (29) on a flat surface with the threaded end pointing upward.
(19) Insert the bonnet O-Ring (28), and bonnet back-up ring (27) into the bonnet (29). With tool 1586-13
insure that the bonnet back-up ring is seated on the internal lower ledge of the bonnet.
(20) Install the main stem gasket (25) and main stem O-Ring (26) on the threaded end of the main stem
(24).
(21) Place the main stem (24) into the manifold (21) with the threaded end pointing upward. Insure that
the main stem seats inside the grooved head of the seat (23).
(22) Place the threaded end of the bonnet (29) on the manifold (21) and tighten securely with a 3/4 inch
open end wrench.
(23) Place the On-Off handle washers (30) on the bonnet (29).
(24) Place the On-Off handle (31) on top of the On-Off handle washers (30), and seat on the squared
section of the main stem (24).
(25) Place the On-Off handle spring (32) inside the On-Off handle (31).
(26) Place the On-Off handle nut (33) on the On-Off handle spring (32). With a modified screwdriver (1/2
inch Rat tip) tighten On-Off handle nut (33) securely.
(27) Remove the manifold (21) from the vise.
(28) Install O-Rings (5) and (10) on threaded ends of manifold (21) that connect to tanks.
(29) Install disk tubes (4) and (11) on manifold (21).
(30) Place tanks in tank vise.
(31) Install manifold (21) on tanks and tighten
(32) Remove tanks from tank vise.
4-25



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