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Section Il. OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES
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TM-9-6115-662-13P Power Unit Diesel Engine Driven 1 Ton Trailer Mounted 5 Kw 60 Hz PU-797 Manual
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2-2.6   Operation of Power Unit/Power Plant with Minor Leaks

TM  9-6115-662-13&P a. b. c. d. e. f. Dry cleaning solvent used to clean parts is potentially dangerous to personnel  and  property.  Clean  parts  in  a  well-ventilated  area.  Avoid inhalation  of  solvent  fumes.  Wear  goggles  and  rubber  gloves  to  protect eyes  and  skin.  Wash  exposed  skin  thoroughly.  Do  not  smoke  or  use  near open  flame  or  excessive  heat.  Failure  to  observe  this  warning  can  cause severe personal injury or death. Keep cleaning solvents, gasoline and lubricants away from rubber or soft plastic  parts.  They  will  deteriorate  material. Keep  it  clean.  Dirt,  grease,  and  oil  get  in  the  way  and  may  cover  up  a  serious  problem.  Use  dry cleaning solvent to clean metal surfaces. Use soap and water to clean rubber or plastic parts and material. Check all bolts, nuts, and screws to make sure they are not loose, missing, bent, or broken. Do not try to check them with a tool, but look for chipped paint, bare metal, or rust around bolt heads.  If  you  find  one  loose,  report  it  to  the  next  higher  level  of  maintenance. Inspect  welds  for  loose  or  chipped  paint,  rust,  or  gaps  where  parts  are  welded  together.  If  a broken weld is found, report it to the next higher level of maintenance. Inspect  electrical  wires,  connectors,  terminals,  and  receptacles  for  cracked  or  broken  insulation, bare  wires,  and  loose  or  broken  connectors.  Tighten  loose  connectors.  Examine  terminals  and receptacles  for  serviceability.  If  deficiencies  are  found,  report  them  to  the  next  higher  level  of maintenance. Inspect  hoses  and  fluid  lines.  Look  for  wear,  damage,  and  leaks.  Make  sure  that  clamps  and fittings  are  tight.  Wet  spots  and  stains  around  a  fitting  or  connector  can  mean  a  leak.  If  a  leak comes from a loose connector, or if something is broken or worn out, report it to the next higher level  of  maintenance. 2-2.5  Leakage  Definitions.  You  must  know  how  fluid  leakage  affects  the  status  of  your  equipment. The following are definitions of the types/classes of leakage you need to know to be able to determine the status  of  your  equipment.  Learn  and  be  familiar  with  them.  When  in  doubt,  notify  your  supervisor. Leakage Class Class I Class II Class III Seepage of fluid (as indicated by wetness or discoloration) not great enough to form drops. Leakage of fluid great enough to form drops, but not enough to cause drops to drip from the item  being  checked/inspected. Leakage of fluid great enough to form drops that fall from the item being checked/inspected. 2-5

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