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Repair and Replacement Standards (Continued)
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TM-9-6115-604-34 Generator Set Diesel Engine Driven Tactical Skid Mtd 5 Kw. 1 Phase-2 Wire 1 Phase -3 Wire 3 Phase -4 Wire 120. 120/240 and 120/208 Volts Manual
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Repair and Replacement Standards (Continued)

TM 9-6115-604-34 NAVFAC P-8-663-34 Table 1-4.  Repair and Replacement Standards (Continued) DIMENSIONAL DATA INCH (mm) DESCRIPTION FIG. NO. REF. MIN MAX WEAR LIMIT NO. FUEL SYSTEM (CONT) FUEL INJECTION PUMP (CONT) Throttle shaft (upper Figure 6-11 31 0.560 0.563 governor), bushings inside (14.22) (14.30) diameter Gear Pump Cover and housing bushing Figure 6-8 9 0.5013 0.5016 inside diameter (12.733) (12.741) Gear protrusion from Figure 6-8 7,10, -0.0001 +0.0005 housing 13 (-0.003) +(0.013) Gear tooth flank clearance Figure 6-8 10 13 0.006 0.010 (0.15) (0.25) Gearwidth Figure 6-8 10,13 1.2483 1.2486 (31.707) (31.714) Housing, gear bore depth Figure 6-8 7 1.2482 1.2485 (31.704) (31.712) Shafts, outside diameter Figure 6-8 11,12 0.4998 0.5001 (12.695) (12.703) Shafts, protrusion from Figure 6-8 7,11, 2.370 2.412 housing 12 12 (60.2) (61.3) Mainshaft, Cover, and Governor Gear backlash Figure 6-12 9, 28, 0.005 0.009 34, 44 (0.13) (0.23) Idler gear to bushing end Figure 6-12 34, 35 0.002 0.007 clearance (0.05) (0.18) Idler shaft bushing inside Figure 6-12 35 0.507 diameter (12.88) Shaft bushing, inside Figure 6-12 10, 45 0.504 diameter (12.80) Sleeve bearing, inside Figure 6-12 16 0.3963 0.3970 diameter (10.066) (10.084) Tachometer drive shaft, Figure 6-12 13 0.3950 0.3955 outside diameter (10.033) (10.046) Tachometer driven gear Figure 6-12 17 0.3948 inside diameter (10.028) Tachometer driven gear to Figure 6-12 16,17 0.002 0.005 sleeve bearing end (0.05) (0.13) clearance 1-19

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