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Table 1-4.  Repair and Replacement Standards
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TM-9-6115-604-34 Generator Set Diesel Engine Driven Tactical Skid Mtd 5 Kw. 1 Phase-2 Wire 1 Phase -3 Wire 3 Phase -4 Wire 120. 120/240 and 120/208 Volts Manual
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Repair and Replacement Standards (Continued)

TM 9-6115-604-34 NAVFAC P-8-633-34 Table 1-4.  Repair and Replacement Standards (Continued) DIMENSIONAL DATA INCH (mm) DESCRIPTION FIG. NO. REF. MIN MAX WEAR LIMIT NO. ENGINE (CONT) CAM FOLLOWERS (CONT) Cam roller pin, outside Figure 9-13 17, 19 0.7505 0.7510 0.748 diameter (19.063) (19.075) (19.00) Roller-to-pin clearance 0.003 0.0045 (0.08) (0.114) Roller-to-follower side --- --- 0.009 0.024 clearance (0.23) (0.61) CAMSHAFT Bushing, installed inside Figure 9-15 28 3.0000 3.0015 3.0035 diameter (76.200) (76.238) (76.289) End clearance Figure 9-15 26, 27 0.006 0.013 (0.15) (0.33) Gear backlash Figure 9-15 29, 30 0.003 0.012 0.020 (0.08) (0.30) (0.51) Journal Diameter Figure 9-15 26, 27 2.996 2.997 2.995 (76.10) (76.12) (76.07) Thrust bearing thickness Figure 9-15 32 0.368 0.372 0.361 (9.35) (9.45) (9.17) CONNECTING RODS Crankpin bore inside Figure 9-26 B 4.5017 4.5027 diameter (114.343) (114.369) Piston pin bushing inside Figure 9-26 A 2.4010 2.4015 2.4025 diameter (60.985) (60.998) (61.024) Piston pin clearance in 0.0020 0.0030 0.0045 bushing (0.051) (0.076) (0.114) CRANKSHAFT Main journal diameter Figure 9-41 --- 6.498 6.500 6.497 (165.05) (165.10) (165.02) Rod journal diameter Figure 9-41 --- 4.2485 4.2500 4.2460 (107.912) (107.950) (107.848) Main and rod journal out-of- Figure 9-41 --- 0.002 round (0.05) Main and rod journal taper Figure 9-41 --- 0.0005 (0.013) Thrust flange thickness Figure 9-51 T 0.498 0.502 0.493 (12.65) (12.75) (12.52) Main bearing shell thickness, Figure 9-24 19, 20 0.1700 0.1707 0.1685 std 22, 23 (4.318) (4.336) (4.280) 1-13

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