TM-9-6115-584-24P0001.gif
TM-9-6115-584-24P0002.gif
TM-9-6115-584-24P0003.gif
TM-9-6115-584-24P0004.gif
TM-9-6115-584-24P0005.gif

Tm-9-6115-604-34

• Chapter 1 Introduction
• 1-8. Differences Between Models
• Table 1-1. Special Torque Data (Continued)
• Special Torque Data (Continued)
• Special Torque Data (Continued)
• Special Torque Data (Continued)
• Special Torque Data (Continued)
• Special Torque Data (Continued)
• Table 1-2. Capscrew Markings And Torque Values
• Capscrew Markings And Torque Values ( Continued)
• Table 1-3. Prevailing Torque Of Locknuts And Lockscrews
• Table 1-4. Repair And Replacement Standards
• Repair And Replacement Standards (Continued)
• Repair And Replacement Standards (Continued)
• Repair And Replacement Standards (Continued)
• Repair And Replacement Standards (Continued)
• Repair And Replacement Standards (Continued)
• Repair And Replacement Standards (Continued)
• Repair And Replacement Standards (Continued)
• Repair And Replacement Standards (Continued)
• Table 1-5. System Capacities And Detailed Data On Components Generator Set Manufacturer
• System Capacities And Detailed Data On Components (Continued)
• System Capacities And Detailed Data On Components (Continued)
• System Capacities And Detailed Data On Components (Continued)
• System Capacities And Detailed Data On Components (Continued)
• System Capacities And Detailed Data On Components (Continued)
• System Capacities And Detailed Data On Components (Continued)
• System Capacities And Detailed Data On Components (Continued)
• System Capacities And Detailed Data On Components (Continued)
• System Capacities And Detailed Data On Components (Continued)
• System Capacities And Detailed Data On Components (Continued)
• System Capacities And Detailed Data On Components (Continued)
• System Capacities And Detailed Data On Components (Continued)
• System Capacities And Detailed Data On Components (Continued)
• Chapter 2 General Maintenance Instructions
• Special Tools, Test, And Support Equipment (Continued)
• Table 2-1. Special Tools, Test, And Support Equipment
• Special Tools, Test, And Support Equipment -Cont
• Special Tools, Test, And Support Equipment -Cont
• Special Tools, Test, And Support Equipment -Cont
• Special Tools, Test, And Support Equipment -Cont
• Table 2-2. Fabricated Tools And Equipment
• Fabricated Tools And Equipment (Continued)
• Fabricated Tools And Equipment (Continued)
• Section Ii. Troubleshooting
• Table 2-3. Engine Troubleshooting (Continued)
• Engine Troubleshooting (Continued)
• Engine Troubleshooting (Continued)
• Engine Troubleshooting (Continued)
• Engine Troubleshooting (Continued)
• Engine Troubleshooting (Continued)
• Engine Troubleshooting (Continued)
• 2-6. Cleaning
• 2-12. Threaded Hole Repair
• Figure 2-1. Removing And Installing Helical Coil Thread Inserts
• Section Iv. Removal And Installation Of Major Components
• Figure 2-2. Removal Of Roof Panels
• Figure 2-4. Engine And Generator G1, Removal, Installation, And Alignment (Sheet 1 Of 4)
• Figure 2-4. Engine And Generator G1, Removal, Installation, And Alignment (Sheet 2 Of 4)
• Figure 2-4. Engine And Generator G1, Removal, Installation, And Alignment (Sheet 3 Of 4)
• Figure 2-4. Engine And Generator G1, Removal, Installation, And Alignment (Sheet 4 Of 4)
• B. Install
• Figure 2-5. Engine And Generator G1, Alignment
• Figure 2-6. Engine, Lifting
• Figure 2-7. Removal Of Conduit Box Cover Assembly
• Figure 2-8. Conduit Box Assembly
• Figure 2-9. Generator G1, Lifting
• (17) Install Hexagon Head Capscrews
• (25) Using Feeler Gages
• Figure 2-10. Generator G1, Torque Sequence Of Adapter Ring And Drive Plates (Flexible Discs)
• Figure 2-11. Generator G1, Checking Exciter Air Gap
• 2-16. Generator G1 Removal And Installation
• Figure 2-12. Removal Of Cabinet B Rear Cover
• Figure 2-13. Generator G1, Ground And Power Leads Installation
• Figure 2-14. Generator, Ground And Power Leads Routing
• B. Install
• (11) Using Feeler Gages
• (21) Install Cover And Screen Assembly
• 2-17. Load Circuit Breaker Cb1o1 Removal And Installation
• Figure 2-15. Load Circuit Breaker Cb101, Removal And Installation
• B. Install
• Figure 2-16. Fuel Tank, Exploded View (Sheet 1 Of 2)
• Figure 2-16. Fuel Tank, Exploded View (Sheet 2 Of 2)
• B. Install
• Figure 2-17. Fuel Tank, Removal And Installation Of Floor Plates And Cover Plates
• Figure 2-18. Fuel Tank, Removal And Installation
• Chapter 3 Maintenance Of Skid Base
• Chapter 4 Maintenance Of Dc Electrical And Control System
• Figure 4-1. Battery Charger Bc1, Schematic
• 4-5. Battery Charger Bc1 Disassembly
• Figure 4-2. Battery Charger Bc1, Exploded View (Sheet 1 Of 2)
• Figure 4-2. Battery Charger Bc1, Exploded View (Sheet 2 Of 2)
• 4-7. Battery Charger Bc1 Assembly
• 4-11. Starter Motors B1 And B2 Repair
• Figure 43. Starter Motors B1 And B2 And Related Parts (Sheet 1 Of 2)
• Figure 4-3. Starter Motor And Related Parts (Sheet 2 Of 2)
• Figure 4-4. Starter Motors B1 And B2, Location Of Field Loads
• Figure 4-6. Testing Starter Armature For Grounds And Opens
• (15) Using A 110 V Ac Test Lamp Or Multimeter Set
• (33) Replace The Armature
• (38) Make Simple Electrical Repairs
• D. Assemble.
• To Prevent Overheating Damage
• Figure 4-7. Adjusting Starter Pinion Clearance
• Chapter 5 Maintenance Of Ac Electrical Power Generation And Control System
• 5-5. Generator G1 Cleaning And Inspection.
• Megohmmeter Reading
• Figure 5-1. Generator G1 And Related Parts (Sheet 1 Of 3)
• Figure 5-1. Generator G1 And Related Parts (Sheet 2 Of 3)
• Figure 5-1. Generator Gl And Related Parts (Sheet 3 Of 3)
• 5-7. Generator Gi Disassembly
• Figure 5-2. Current Boost Transformers Ct2 And Ct3
• B. Rotating Rectifier Assembly
• (3) Test
• C. Exciter Rotor Assembly
• E. Current Transformers Ct2 And Ct3
• 5-8. Generator G1 Main Rotor Assembly Maintenance
• Figure 5-3. Bracket, Grease Pipes And Plugs
• Figure 5-5. Rotor Assembly, Removal And Installation
• B. Disassemble And Service.
• Dry Deaning Solvent
• (6) Main Rotor Core And Winding
• 5-9. Generator G1 Assembly.
• Figure 5-6. Bracket Installation
• Figure 5-7. Rotor Installation
• Figure 5-8. Torque Sequence, Drive Discs
• Section Ill. Voltage Regulator Vr101
• Figure 5-9. Ac Electrical Components And Related Parts (Sheet 1 Of 5)
• Figure 5-9. Ac Electrical Components And Related Parts (Sheet 2 Of 5)
• Figure 5-9. Ac Electrical Components And Related Parts (Sheet 3 Of 5)
• Figure 5-9. Ac Electrical Components And Related Parts (Sheet 4 Of 5)
• Figure 5-9. Ac Electrical Components And Related Parts (Sheet 5 Of 5)
• Figure 5-10. Voltage Regulator Vr101, Diagram
• 512. Voltage Regulator Vr101 Inspection
• Figure 5-11. Voltage Regulator Vr101, Test Setup
• 5-14. Voltage Regulator Vr101 Adjustment
• Section Iv. Load Circuit Breaker Cb101
• Figure 5-12. Load Circuit Breaker Cb101, Front View, Installed
• Figure 5-13. Load Circuit Breaker Cb101, Rear View
• Figure 5-14. Load Circuit Breaker Cb101, Rear View (Sheet 1 Of 2)
• Figure 5-14. Load Circuit Breaker Cb101, Schematic (Sheet 2 Of 2)
• Figure 5-15. Load Circuit Breaker Cb101, Front Right Side Interior View
• Figure 5-16. Load Circuit Breaker Cb101, Front Left Side Interior View
• Figure 5-17. Load Circuit Breaker Cb101, Detail Of Drive Spring Charging Mechanism
• (2) Closing Operation
• Figure 5-18. Load Circuit Breaker Cb101, Adjustment
• 5-18. Load Circuit Breaker Cb101 Inspection
• 5-20. Load Circuit Breaker Cb1d1 Service
• Table 5-1. Load Circuit Breaker Cb101 Lubrication Chart
• Figure I19. Load Circuit Breaker Cb101, Exploded View (Sheet 1 Of 6)
• Figure 5-19. Load Circuit Breaker Cb101, Exploded View (Sheet 2 Of 6)
• Figure 5-19. Load Circuit Breaker Cb101, Exploded View (Sheet 3 Of 6)
• Figure 5-19. Load Circuit Breaker Cb101, Exploded View (Sheet 4 Of 6)
• Figure 5-19. Load Circuit Breaker Cb101, Exploded View (Sheet 5 Of 6)
• Figure 5-19. Load Circuit Breaker Cb101, Exploded View (Sheet 6 Of 6)
• 5-22. Load Circuit Breaker Cb1o1aulgnment
• Figure 5-20. Load Circuit Breaker Cb101, Spring Overtravel Setting
• Figure 5-21. Load Circuit Breaker Cb101, Detail Of Vacuum Interrupter Assembly
• Figure 5-22. Load Circuit Breaker Cb101, Return Spring Preload Setting
• 5-23. Load Circuit Breaker Cbioi Replacement
• The Brass Springs
• D. Assemble.
• Interrupter Module Assemblies
• Section V. Surge Capacitor C101
• Section Vi. Relays
• Figure 5-23. Cabinet C Relay Panel Assembly
• Figure 5-24. Cabinet A Relay Panel Assembly
• Figure 5-25. Component Board Assembly A10 And A11
• Figure 5-26. Test Setup, Relays
• 5-29. Time Delay (Low Fuel Level Shutdown) Relay K23
• Figure 5-27. Test Setup, Time Delay (Low Fuel Shutdown) Relay K23

• 5-31. Emergency Light Relay K100
• 5-32. 50 Hertz And 60 Hertz Frequency Relays K108 And K107
• 5-33. Reverse Power Relay K109
• Figure 5-28. Test Setup, Reverse Power Relay K109
• 5-34. Over Voltage Relay Kiio
• Figure 5-29. Test Setup, Over/Undervoltage Relay K110 And K111
• 5-36. Overcurrent Relay K114
• Figure 5-30. Test Setup, Overcurrent Relay K114
• 5-37. Ground Fault Relay K115
• Figure 5-31. Ground Fault Relay K115, Time Voltage Curve
• Figure 5.32. Ground Fault Relay K115 (Sheet 1 Of 3)
• Figure 5-32. Ground Fault Relay K115 (Sheet 2 Of 3)
• 5-38. Synchro Check Relay K116
• Figure 5-33. Test Setup, Ground Fault Relay K115
• Figure 5-34. Test Setup, Synchro Check Relay K116
• 5-40. Coolant Heater Contactors K104a And K104b
• Section Vii. Ac Circuit Breakers
• Section Viii. Main Disconnect Switch S120
• Figure 5-35. Main Disconnect Switch S120, Exploded View (Sheet 1 Of 2)
• Figure 5-35. Main Disconnect Switch S120, Exploded View (Sheet 2 Of 2)
• 5-47. Assembly Of Main Disconnect Switch S120.
• C. Assemble Operating Mechanism Assembly
• Section Ix. Parallel Cable Assemblies
• Figure 5-37. Parallel Cable Assemblies (Sheet 1 Of 2)
• Figure 5-37. Parallel Cable Assemblies (Sheet 2 Of 2)
• Figure 5-39. Current Boost Module A101, Adjusting
• Figure 5-40. Test Setup, Current Boost Module A101
• Section Xi. Load Terminals
• Figure 5-41. Load Terminals, Exploded View
• 5-55. Load Terminal Assembly
• Chapter 6 Fuel System
• Figure 6-1. Fuel Transfer Pump, Exploded View (Sheet 1 Of 2)
• Section Ii. Solenoid Valve L102
• Figure 6-2. Solenoid Valve L102, Exploded View
• Section Ill. Maintenance Of The Fuel Injection Pump
• Figure 6-3. Fuel Injection Pump, Fuel Flow Schematic
• Figure 6-4. Fuel Injection Pump, Left Side View
• Figure 6-5. Fuel Injection Pump Subassemblies, Exploded View (Sheet 1 Of 2)
• Figure 6-5. Fuel Injection Pump Subassemblies, Exploded View (Sheet 2 Of 2)
• E. Reassemble.
• Figure 6-6. Actuator Capscrew, Torque Sequence
• 6-10. Fuel Pump Rebuild.
• B. Damper Assembly.
• Figure 6-7. Damper Assembly, Exploded View
• Figure 6-8. Gear Pump, Exploded View
• To Avoid Damage To The Gear Pump Assembly
• Figure 6-9. Assembly Of Gear Pump
• Compressed Air
• Figure 6-11. Fuel Injection Pump Housing And Related Parts, Exploded View (Sheet 1 Of 3)
• Figure 6-11. Fuel Injection Pump Housing And Related Parts, Exploded View (Sheet 2 Of 3)
• Figure 6-11. Fuel Injection Pump Housing And Related Parts, Exploded View (Sheet 3 Of 3)
• Drilling Operations
• Compressed Air
• Table 6-1. Fuel Pump Throttle Shaft Color Code And Class Size
• Table 6-2. Fuel Pump Governor Plunger Color Code And Class Size
• Two Setscrews
• Governor Plug Tool
• Figure 612. Mainshaft, Cover, And Governor, Exploded View (Shoot 1 Of 2)
• Figure 6-12. Mainshaft, Cover, And Governor, Exploded View (Sheet 2 Of 2)
• Figure 6-13. Measuring Gear Backlash
• (E) Replace Worn Weight Pins
• (3) Reassemble.
• 6-11. Fuel Pump Test And Caubration
• Figure 6-15. Fuel Pump Test Stand
• Figure 6-16. Test Stand Hose Layout
• Figure 6-17. Test Stand Control Panel
• C. Upper And Lower Governor Cut Off Speeds
• E. Idle Speed.
• Table 6-3. Fuel Pump Calibration Specifications And Technical Data
• Section Iv. Maintenance Of Fuel Injectors
• Figure 6-18. Injector Leakage Tester
• Figure 6-19. Injector Cup Spray Tester
• Figure 6-20. Injector Test Stand (Sheet 1 Of 2)
• 6-15. Fuel Injector Cleaning, Inspection, And Repair.
• Figure 6-21. Fuel Injector And Related Parts
• Figure 6-22. Plunger Link Wear
• Figure 6-23. Checking Check Ball Seat Depth
• 6-17. Fuel Injector Test
• The Flowmeter
• Figure 6-24. Injector Cam Installation
• The Damping Control Handle
• Figure 6-26. Loading Injector Into Test Stand
• Figure 6-28. Fuel Arm And Supply Valve
• Figure 6-29. Calculating Dial Indicator Reading
• 6-18. Fuel Injector Installation.
• C. Inspection
• Section Vi. Electric Governor System
• Figure 6-30. Load Sharing Panel A104 Controls
• E. Electric Governor Control Unit
• 6-23. Electric Governor System Test And Adjustment
• Figure 6-31. Test Setup (Typical), Electric Governor Control Unit
• Figure 6-32. Test Setup, 50/60 Hz Module
• Figure 6-33. Test Set (Typical), Precise Load Sharing Module
• Figure 6-34. Test Set (Typical), Synchronizer A105 (Sheet 1 Of 2)
• Section Vli. Fuel Manifolds
• Figure 6-35. Fuel Manifolds And Related Parts, Exploded View
• 6-26. Fuel Manifold Installation.
• C. Inspect.
• Figure 6-36. Accessory Drive, Exploded View
• Chapter 7 Maintenance Of Cooling System
• Figure 7-1. Water Pump And Water Pump Drive, Exploded View (Sheet 1 Of 2)
• Figure 7-1. Water Pump And Water Pump Drive, Exploded View (Sheet 2 Of 2)
• 7-5. Water Pump Drive Repair.
• Section Ii. Radiator
• 7-8. Radiator Cleaning Inspection
• Figure 7-2. Radiator, Exploded View (Sheet 1 Of 2)
• Figure 7-2. Radiator, Exploded View (Sheet 2 Of 2)
• B. Install.
• Figure 7-3. Thermostat Housing Support And Related Parts, Exploded View
• Chapter 8 Maintenance Of Lubrication System
• Figure 8-1. Regulator Valve Assembly, Exploded View
• Section Ii. Lube Oil Cooler
• Figure 8-2. Lube Oil Cooler And Related Parts, Exploded View
• Section Ill. Oil Pump Assembly
• 8-9. Oil Pump Removal
• Figure 8-3. Removal And Installation Of Oil Pan Access Plate
• Figure 8-4. Lubricating Oil Pump, Exploded View (Sheet 1 Of 2)
• Figure 8-4. Lubricating Oil Pump, Exploded View (Sheet 2 Of 2)
• Figure 8-5. Dimensions Of The Bushings In The Lubricating Oil Pump Body
• Figure 8-7. Lubricating Oil Pump Fits And Clearances
• 8-14. Oil Pump Installation
• Section Iv. Prelube Pump Assembly
• Figure 8-8. Prelube Pump Assembly, Exploded View (Sheet 1 Of 2)
• 8-17. Prelube Pump B3 Cleaning And Inspection
• Turn The End Of The Drive Shaft
• Chapter 9 Maintenance Of Engine
• 9-2. Engine Assembly Repair
• Section Ii. Maintenance Of Cylinder Head Assemblies
• 9-5. Removal Of Cyunder Head Assembues
• Figure 9-1. Exploded View Of Cylinder Head
• 9-6. Cylinder Heads Disassembly.
• Figure 9-2. Disassembly And Assembly Of Rocker Arms
• 9-8. Disassembled Cylinder Head Inspection
• Figure 9-3. Inspection Of Valves
• Figure 9-5. Cylinder Head Installed In St-1012
• (7) Check For Loose Valve Seat
• Figure 9-6. Measuring Injector Tip Protrusion
• Figure 9-7. Injector Seat Pattern
• 9-9. Cylinder Head Assemblies Repair
• Figure 9-9. Cross-Section Of Valve Seat Insert
• Figure 9-10. Testing Of Valve Seating
• Figure 9-11. Vacuum Testing Valve Seats Using St-1257
• 9-10. Cylinder Head Assembles Installation
• Figure 9-12. Cylinder Head Tightening Procedure
• (2) Install The Crossheads
• 9-11. Cylinder Head Assembles Overhaul
• Table 9-2. Valve Seat Insert Selection
• 9-12. Intake And Exhaust Valves Maintenance
• 9-13. Rocker Arm And Crosshead Maintenance
• 9-14. Push Rods And Followers Maintenance
• B. Remove
• Figure 9-13. Removal And Replacement Of Push Rods And Followers
• Figure 9-14. Removing And Installing Cam Rollers And Pins
• D. Install
• Section Iii. Maintenance Of Camshafts, Bushings, And Cover Gears
• Figure 9-15. Removal And Installation Of Camshafts, Bushings, And Timing Gears (Sheet 1 Of 2)
• Figure 9-15. Removal And Installation Of Camshafts, Bushings, And Timing Gears (Sheet 2 Of 2)
• D. Install
• Figure 9-16. Installation Of Timing Gears
• 9-16. Camshaft Bushings Replacement
• Figure 9-18. Camshaft Bushing Driver Set, St-1 228
• 9-18. Timing Gears And Cover Replacement
• C. Inspect And Repair
• D. Install
• Figure 9-19. Measuring Camshaft End Clearance
• Figure 9-21. Injector Timing Setup
• Figure 9-22. Injection Timing Diagram
• Figure 9-23. Timing Of Camshafts
• Section Iv. Maintenance Of Piston And Connecting Rod Assemblies, Main And Connecting Rod Bearings, And Cylinder Liners
• Figure 9-24. Cylinder Block And Related Parts (Sheet 1 Of 2)
• Figure 9-24. Cylinder Block And Related Parts (Sheet 2 Of 2)
• Figure 9-25. Inspection Of Connecting Rods
• C. Disassemble
• Figure 9-26. Connecting Rod Inspection
• Table 9-3. Connecting Rod Bolt Tightening Sequence And Torque
• Figure 9-27. Chamfering Connecting Rod Piston Pin Bore Using St-861
• Figure 9-28. Removal And Installation Of Connecting Rod Piston Pin Bushing Using St-1285
• Dry Cleaning Solvent Pd-680
• Figure 9-29. Inspection Of Connecting Rod Bolt
• Figure 9-30. Piston Ring End Gap
• Figure 9-31. Identification Of Top Side Of Piston Ring
• During Assembly And Installation Procedures
• 9-21. Connecting Rod Bearings Replacement
• E. Install.
• Figure 9-32. Using Plastigage To Determine Bearing Clearance
• 9-22. Main Bearings Replacement
• Figure 9-33. Removing Upper Main Bearing Shell With Fabricated Removal Tool
• E. Install
• Plastigage
• Table 9-4. Main Bearing Capscrew Tightening Sequence And Torque
• Figure 9-34. Checking Cylinder Liner Protrusion
• 9-23. Cylinder Liners And Seals Inspection
• Figure 9-35. Cylinder Liner Measurements
• Figure 9-37. Checking Cylinder Block Counterbore Depth
• Table 9-5. Cylinder Liner Counterbore Shims
• Section V. Maintenance Of Crankshaft
• B. Clean And Inspect
• The Weight Of The Crankshaft
• 9-28. Crankshaft Rebuild
• Figure 9-38. Disassembly And Assembly Of Crankshaft
• D. Inspect.
• Figure 9-39. Crankshaft Alignment Checks
• Figure 9-40. Measurement Of Gear Step Size And Keyway Width
• Figure 9-41. Crankshaft Journal Measurements
• Figure 9-42. Magnetic Inspection Of Crankshaft
• Figure 9-43. Magnetic Inspection Limits Of Acceptability
• Figure 9-44. Straightening Crankshaft
• Figure 9-45. Straightening Nose Section And Flywheel Pilot Run-Out
• Figure 9-46. Grooved Sidewall Grinding Wheel
• Figure 9-47. Air Baffle And Side Washer Equipment
• Figure 9-48. Wheel Dressing Tool
• Figure 9-50. Crankshaft Offset To Grind Connecting Rod Bearing Journals
• Excessive Off-Stroking
• Excessive Grinding
• Figure 9-51. Connecting Rod Bossing Surface Dimensions
• Figure 9-52. Checking Fillet Radius
• The Crankshaft Thrust Flange Surfaces
• Grinder Bum
• Figure 9-53. Seal Surface Wear Sleeve Kit
• G. Assemble
• Figure 9-54. Identification Of Rod And Main Bearing Journal Sizes
• H. Balance
• Section Vi. Maintenance
• B. Inspect.
• Figure 9-56. Checking Counterbore
• Figure 9-57. Measuring Lower Liner Bore Concentricity Using St-1252
• C. Clean And Repair
• D. Assemble And Install
• Figure 9-58. Cylinder Block Height Measurement
• 9-32. Vibration Damper Replacement
• Figure 9-59. Removal And Installation Of Vibration Damper And Crankshaft Pulley
• 9-33. Front And Rear Crankshaft And Accessory Drive Seals Replacement.
• Figure 9-61. Ldl-Tfe Seal Installation
• C. Rear Crankshaft Seal.
• Figure 9-62. Exploded View Of Rear Housing, Flywheel Housing, And Flywheel
• 9-34. Flywheel Assembly Maintenance
• Figure 9-63. Flywheel Capscrew Tightening Procedure
• Figure 9-64. Checking Flywheel Runout
• C. Inspect.
• Figure 9-65. Checking Flywheel Housing Alignment
• Figure 9-66. Front Support Assembly
• 9-37. Inspection Cover Maintenance.
• Figure 9-67. Inspection Covers
• Figure 9-68. Removal And Installation Of Oil Pan Assembly (Sheet 1 Of 2)
• Figure 9-68. Removal And Installation Of Oil Pan Assembly (Sheet 2 Of 2)
• Figure 9-69. Tightening Procedure, Oil Pan Adapter
• Section Vii. Maintenance Of Turbochargers
• Figure 9-70. Disassembly And Assembly Of Turbocharger (Sheet 1 Of 2)
• Figure 9-70. Disassembly And Assembly Of Turbocharger (Sheet 2 Of 2)
• C. Inspect
• Figure 9-72. Inspection Of Turbine Housing
• Figure 9-74. Inspection Of Turbine Wheel And Shaft
• Repair Procedures
• Figure 9-75. Balance Of Turbine Wheel And Shaft
• Figure 9-76. Balance Of Impeller And Turbine Wheel Shaft Assembly
• Figure 9-77. Turbine Locknut Tightening
• When Removing Or Installing The Locknut
• Section Vii. Maintenance Of Aftercooler, Intake And Exhaust Manifolds, And Water Manifolds
• Figure 9-78. Aftercooler And Intake Manifolds (Sheet 1 Of 2)
• Figure 9-78. Aftercooler And Intake Manifolds (Sheet 2 Of 2)
• E. Inspect
• Figure 9-79. Tightening Sequence, Aftercooler Housing Covers
• I. Install.
• 9-43. Intake Manifolds Maintenance
• D. Install
• Figure 9-80. Tightening Sequence, Air Balance Connections
• Figure 9-82. Exhaust Manifolds
• B. Clean And Inspect
• Chapter 10 Maintenance Of Controls, Instruments, And Switchgear
• Figure 10-1. Annunciator Alarm System, Simplified Schematic Diagram
• 10-2. Annunciator Alarm System Repair
• Figure 10-2. Annunciator Panel A9, Exploded View
• Section Ii. Transformers
• 10-4. Transformer Replacement
• B. Ground Fault Transformer Ti00.
• Figure 10-3. Generator G1 Lines T1, T2, T3, L1, L2, And L3
• C. Stepdown Transformer T1 01
• Figure 10-5. Transformers T100, T102, T104, And T106 Through T110, Exploded View
• Figure 10-6. Fuse F101
• Figure 10-7. Transformers T101 And T103, Exploded View
• D. Isolation Transformer T102
• Station Power Cable Assembly
• Generator Set Output Power Cable Assemblies
• Figure 10-8. Transducers And Transformer T105, Exploded View
• Section Iii. Transducers
• Figure 10-9. Current Transducer Amt, On Equipment Test Setup
• B. Current-Transducer Amt Removal
• F. Frequency Transducer Al03 Removal And Installation
• Figure 10-10. Current Transducer Amt, Bench Test Setup
• Figure 10-11. Frequency Transducer A103, On Equipment Test Setup
• H. Power Factor Transducer Pft Removal And Installation
• Figure 10-12. Power Factor Transducer Pfr, On Equipment Test Setup
• J. Watt Transducer Wmt Removal And Installation
• Chapter 11 Maintenance Of The Remote Control System
• Figure 11-1. Receptacle Connector J26, Removal And Installation
• Figure 11-2. Remote Control Cable Assembly
• Chapter 12 Generator Set Test And Inspection After Repair Or Overhaul
• Figure 12-1. Test Equipment Installation Points
• G. Engine Run-In
• Figure 12-2. Test Log
• Table 12-1. Engine Run-In
• Section Lil. Inspection
• Section Iv. Operational Test
• Table 12-3.Operational Tests
• Operational Tests (Continued)
• Figure 12-3. Meter Hookup (Sheet 1 Of 7)
• Figure 12-3. Meter Hookup (Sheet 2 Of 7)
• Figure 12-3. Meter Hookup (Sheet 3 Of 7)
• Figure 12-3. Meter Hookup (Sheet 4 Of 7)
• Figure 12-3. Meter Hookup (Sheet 5 Of 7)
• Figure 12-3. Meter Hookup (Sheet 6 Of 7)
• Figure 12-3. Meter Hookup (Sheet 7 Of 7)
• 12-11. Oil Pressure Alarm And Shutdown Switch Op1/Op2.
• Figure 12-4. Oil Pressure Alarm And Shutdown Switch Op1/Op2 Test Setup
• 12-14. Low Fuel Level Switch Fl3.
• Figure 125. Load Instrumentation (Sheet 1 Of 2)
• Figure 12-5. Load Instrumentation (Sheet 2 Of 2)
• 12-16. Circuit Interrupter (Short Circuit)
• Figure 12-6. Apparatus Connection For Circuit Breaker (Short Circuit) Test
• 12-17. Circuit Interrupter (Overload Current)
• 12-18. Circuit Interrupter (Over-Voltage And Undervoltage)
• Figure 12-8. Voltage Divider Transformer Network
• 12-21. Phase Balance (Voltage).
• 12-22. Regulator Range
• 12-23. Frequency And Voltage Regulation, Stabllity, And Transient Response (Short Term).
• C. Procedure
• D. Results
• Figure 12-9. Overshoot And Undershoot Chart Recording
• (3) The Maximum Voltage Variation
• 12-24. Frequency Adjustmient Range And Underfrequency Trip.
• 12-25. Parallel Operation (Real Power)
• 12-28. Start And Stop Test.
• Appendix A References
• Index
• Index -Cont
• Index -Cont
• Index -Cont
• Index -Cont
• Index -Cont
• Index -Cont
• Index -Cont
• Index -Cont
• Index -Cont
• Index -Cont
• Index -Cont
• Fo-1. Dc Schematic Diagram (Sheet 1 Of 8)
• Fo-1. Dc Schematic Diagram (Sheet 2 Of 8)
• Fo-1. Dc Schematic Diagram (Sheet 3 Of 8)
• Fo-1. Dc Schematic Diagram (Sheet 4 Of 8)
• Fo-1. Dc Schematic Diagram (Sheet 5 Of 8)
• Fo-1. Dc Schematic Diagram (Sheet 6 Of 8)
• Fo-1 Dc Schematic Diagram (Sheet 7 Of 8)
• Fo-1 Dc Schematic Diagram (Sheet 8 Of 8)
• Fo-2 Ac Schematic Diagram (Sheet 1 Of 8)
• Fo-2 Ac Schematic Diagram (Sheet 2 Of 8)
• Fo-2 Ac Schematic Diagram (Sheet 3 Of 8)
• Fo-2 Ac Schematic Diagram (Sheet 4 Of 8)
• Fo-2 Ac Schematic Diagram (Sheet 5 Of 8)
• Fo-2. Ac Schematic Diagram (Sheet 6 Of 8)
• Fo-2 Ac Schematic Diagram (Sheet 7 Of 8)
• Fo-2 Ac Schematic Diagram (Sheet 8 Of 8)
• Fo-3. Remote Control Module Ac And Dc Schematic Diagram
• Fo-4 Generator Connection Box Wiring Diagram
• Fo-5 Engine Accessories Wiring Diagram (Sheet 1 Of 2)
• Fo-5 Engine Accessories Wiring Diagram (Sheet 2 Of 2)
• Fo-6 Control Room Wiring DiagraM (Sheet 1 Of 2)
• Fo.6 Control Room Wiring Diagram (Sheet 2 Of 2)
• Fo-7. Cabinet A Wiring Diagram (Sheet 1 Of 4)
• Fo-7. Cabinet A Wiring Diagram (Sheet 2 Of 4)
• Fo-7. Cabinet A Wiring Diagram (Sheet 3 Of 4)
• Fo-7. Cabinet A Wiring Diagram (Sheet 4 Of 4)
• Fo-8. Cabinet A Door Wiring Diagram
• Fo-9. Cabinet B Wiring Diagram (Sheet 1 Of 3)
• Fo-9. Cabinet B Wiring Diagram (Sheet 2 Of 3)
• Fo-9. Cabinet B Wiring Diagram (Sheet 3 Of 3)
• Fo-10. Cabinet B Door Wiring Diagram
• Fo-11. Cabinet C Wiring Diagram (Sheet 1 Of 5)
• Fo-11. Cabinet C Wiring Diagram (Sheet 2 Of 5)
• Fo-11. Cabinet C Wiring Diagram (Sheet 3 Of 5)
• Fo-11. Cabinet C Wiring Diagram (Sheet 4 Of 5 )
• Fo-11. Cabinet C Wiring Diagram (Sheet 5 Of 5)
• Fo-12. Remote Control Module Wiring Diagram
• Fo-13. Cabinet A Interconnect Wiring Harness
• Fo-14. Fuel Monitor Wiring Harness
• Fo-15. Remote Control Module Wiring Harness (Sheet 1 Of 3)
• Fo-15. Remote Control Module Wiring Harness (Sheet 2 Of 3)
• Fo-15. Remote Control Module Wiring Harness (Sheet 3 Of 3)
• Fo-16. Cabinet B Rear Wiring Harness (Sheet 1 Of 2)
• Fo-16. Cabinet B Rear Wiring Harness (Sheet 2 Of 2)
• Fo-17. Cabinet C Connectors Wiring Harness (Sheet 1 Of 3)
• Fo-17. Cabinet C Connectors Wiring Harness (Sheet 2 Of 3)
• Fo-17. Cabinet C Connectors Wiring Harness (Sheet 3 Of 3)
• Fo-18. Cabinet C Forward Wiring Harness
• Fo-19. Cabinet A Divider Wiring Harness (Sheet 1 Of 2)
• Fo-19. Cabinet A Divider Wiring Harness (Sheet 2 Of 2)
• Fo-20. Cabinet C Divider Panel Wiring Harness (Sheet 1 Of 2)
• Fo-20. Cabinet C Divider Panel Wiring Harness (Sheet 2 Of 2)
• Fo-21. Load Circuit Breaker Cb101 Wiring Harness
• Fo-22. Cabinet B Door Wiring Harness (Sheet 1 Of 8)
• Fo-22. Cabinet B Door Wiring Harness (Sheet 2 Of 8)
• Fo-22. Cabinet B Door Wiring Harness (Sheet 3 Of 8)
• Fo-22. Cabinet B Door Wiring Harness (Sheet 4 Of 8)
• Fo-22. Cabinet B Door Wiring Harness (Sheet 5 Of 8)
• Fo-22. Cabinet B Door Wiring Harness (Sheet 6 Of 8)
• Fo-22. Cabinet B Door Wiring Harness (Sheet 7 Of 8)
• Fo-22. Cabinet B Door Wiring Harness (Sheet 8 Of 8)
• Fo-23. Cabinet A Xfmr Panel High Tension Wiring Harness
• Fo-24. Cabinet A Forward Wiring Harness (Sheet 1 Of 3)
• Fo-24. Cabinet A Forward Wiring Harness (Sheet 2 Of 3)
• Fo-24. Cabinet A Forward Wiring Harness (Sheet 3 Of 3)
• Fo-25. Cabinet A Door Wiring Harness (Sheet 1 Of 3)
• Fo-25. Cabinet A Door Wiring Harness (Sheet 2 Of 3)
• Fo-25. Cabinet A Door Wiring Harness (Sheet 3 Of 3)
• Fo-26 Cabinet A Rear Transfer Wiring Harness
• Fo-27. Engine To Cabinet Wiring Harness (Sheet 1 Of 3)
• Fo-27. Engine To Cabinet Wiring Harness (Sheet 2 Of 3)
• Fo-27. Engine To Cabinet Wiring Harness (Sheet 3 Of 3)
• Fo-28. Cabinet B Divider Panel Wiring Harness (Sheet 1 Of 3)
• Fo-28. Cabinet B Divider Panel Wiring Harness (Sheet 2 Of 3)
• Fo-28. Cabinet B Divider Panel Wiring Harness (Sheet 3 Of 3)
• Fo-29. Cabinet C Door Wiring Harness (Sheet 1 Of 3)
• Fo-29. Cabinet C Door Wiring Harness (Sheet 2 Of 3)
• Fo-29. Cabinet C Door Wiring Harness (Sheet 3 Of 3)
• Fo-30. Cabinet C Forward Wiring Harness
• Fo-31. Control Center Wiring Harness
• Fo-32. Generator Connection Box Wiring Harness (Sheet 1 Of 2)
• Fo-32. Generator Connection Box Wiring Harness (Sheet 2 Of 2)
• Fo-33. Cabinet C Interconnect Wiring Harness
• Fo-34. Cabinet B-A Interconnect Wiring Harness
• Fo-35. Cabinet C Right Hand Upper Wiring Harness (Sheet 1 Of 2)
• Fo-35. Cabinet C Right Hand Upper Wiring Harness (Sheet 2 Of 2)
• Fo-36 Cabinet C Divider Panel Wiring Harness (Sheet 1 Of 3)
• Fo-36 Cabinet C Divider Panel Wiring Harness (Sheet 2 Of 3)
• Fo-36 Cabinet C Divider Panel Wiring Harness (Sheet 3 Of 3)
• Fo-37 Cabinet C Interconnect Wiring Harness (Sheet 1 Of 3)
• Fo-37 Cabinet C Interconnect Wiring Harness (Sheet 2 Of 3)
• Fo-37 Cabinet C Interconnect Wiring Harness (Sheet 3 Of 3)
• Fo-38 Cabinet A Divider Panel Wiring Harness (Sheet 1 Of 2)
• Fo-38 Cabinet A Divider Panel Wiring Harness (Sheet 2 Of 2)
• Fo-39 Miscellaneous Wiring
• The Metric System And Equivalents

Privacy Statement - Press Release - Copyright Information. - Contact Us - Support Integrated Publishing