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Tm-9-6115-464-34

• Chapter 1 Introduction
• Equipment Improvement Recommendations (Eirs)
• Tabulated Data
• Fuel Injector Pump Classification And Rating.
• Static Exciter And Voltage Regulator Assembly Classification And Rating
• Overvoltage Relay Classification And Rating
• Reverse Power Relay Classification And Rating.
• Thermal Watt Converter Classification And Rating
• 400 Hz Generator Classification And Rating
• 50/60 Hz Generator Repair And Replacement Standards
• 400 Hz Generation Repair And Replacement Standards
• Nut And Bolt Torque Data
• Fuel Injection Pump
• Table 1-1. Fits And Tolerances
• Table 1-1. Fits And Tolerances (Continued)
• Table 1-1. Fits And Tolerances (Continued)
• Table 1-1. Fits And Tolerances (Continued)
• Chapter 2 General Maintenance Instructions Section I. Repair Parts, Special Tools, And Equipment
• Table 2-1. Tools And Support Equipment (Continued)
• Table 2-1. Tools And Support Equipment (Continued)
• Section Ii. Troubleshooting
• Table 2-2. Troubleshooting (Continued)
• Table 2-2. Troubleshooting (Continued)
• Table 2-2. Troubleshooting (Continued)
• Engine Knocks
• Engine Oil Consumption Excessive
• Battery Charging Ammeter Shows No Charge When Batteries Are Low
• Table 2-2. Troubleshooting (Continued)
• Generators Do Not Parallel Properly.
• Frequency Drlfts
• Figure 2-1. Engine Assembly, Removal And Lnstallation
• Section Ill. Removal And Installation Of Major Components
• Installation
• Generator Assembly
• Installation.
• Installation.
• Figure 2-2. Generator Assembly, Removal And Installation
• Chapter 3 Engine And Generator Repair Instructions
• Cleaning, Inspection, And Repair.
• Figure 3–1. Starter Assembly, Exploded View (Sheet 1 Of 2)
• Figure 3–1. Starter Assembly, Exploded View (Sheet 2 Of 2)
• Caution
• Testing
• Starter Assembly
• Figure 3-2. Starter Assembly Motoring Test Circuit
• Figure 3–3. Starter Assembly Stalled Torque Setup
• Figure 3-4. Starter Assembly, Exploded View (Effective With Serial No. Rz60001) (Sheet 1 Of 2)
• Figure 3-4. Starter Assembly, Exploded View (Effective With Serial No. Rz60001)
• Warning
• Warning
• Testing
• Battery Charging Alternator
• Cleaning Lnspection. And Repair
• Figure 3-5. Alternator Assembly, Exploded View (Sheet 1 Of 2)
• Figure 3-5. Alternator Assembly, Exploded View (Sheet 2 Of 2)
• Figure 3-6. Rotor Assembly Current Draw Test Circuit
• Assembly.
• Testing.
• Figure 3-7. Alternator Test Leads Installation
• Test Alternator Output Circuit As Follows
• Figure 3-8. Total Circuit Voltage Test
• Figure 3-9. Alternator Positive Output Circuit Test
• Figure 3-10. Alternator Negative Output Circuit Test
• Figure 3–11. Excitation Voltage Test
• Note
• Figure 3-12. Faulty Voltage Regulator Circuit Test
• Figure 3-13. Field Current Test
• Speed Switch.
• Disassemblv (Mechanical Type)
• Testing (Electronic Type).
• Testing (Mechanical Type).
• Figure 3-15. Speed Switch, Exploded View (Electronic Switch) (Sheet 1 Of 2)
• Installation
• Figure 3-16. Speed Switch Test Points (Electronic Switch) (Sheet 1 Of 2)
• Figure 3-16. Speed Switch Test Points (Mechanical Switch) (Sheet 2 Of 2)
• Section Il. Maintenance Of Engine Fuel System
• Figure 3-17. Engine Wiring Harness Assembly, Drawing No. 72-2267 (Sheet 1 Of 2)
• Figure 3-17. Engine Wiring Harness Assembly, Drawing No. 72-2267 (Sheet 2 Of 2)
• Main Fuel Tank (Metal)
• Main Fuel Tank (Plastic).
• Figure 3-18. Main Fuel Tank (Metal), Removal And Installation
• Warning
• Figure 3-19. Main Fuel Tank (Plastic), Removal And Installation
• Fuel Injection Pump Assembly
• Figure 3-20. Fuel Injection Pump Assembly, Removal And Installation
• Caution
• Figure 3-21. Fuel Injection Pump, Exploded View
• Figure 3-21. Fuel Injection Pump, Exploded View
• Figure 3–21. Fuel Injection Pump, Exploded View
• Figure 3–21. Fuel Injection Pump, Exploded View
• Note
• Caution
• Caution
• Caution
• Figure 3-22. Adjusting Fuel Injection Pump Roller-To-Roller Dimension
• Caution
• Note
• Fuel Inject Pump Bench Test.
• Warning
• Figure 3–24. Solenoid Armature Adjustments
• Table 3-1. Fuel Dellvery
• Installation.
• Fuel Injection Nozzle Holders And Lines.
• Fuel Lines
• Section Ill. Maintenance Of Engine Cooling System
• Figure 3-26. Shutter Control Assembly, Exploded View
• Radiator
• Shutter Assembly
• Water Pump
• Cleaning, Inspection And Repair
• Asssembly
• Section Iv. Maintenance Of Engine Lubrication System
• Installation
• Oil Pump Assembly
• Figure 3–31. Oil Pump Assembly, Exploded View
• Assembly
• Figure 3-32. Oil Pump Assembly Dimensions
• Section V. Maintenance Of Hydraulic System
• Figure 3-33. Hydraulic Sump, Removal And Installation
• Hydraulic Pump Assembly.
• Cleaning, Inspection, And Repair
• Installation.
• Figure 3-34. Hydraulic Pump Assembly, Exploded View
• Hydraulic System Filter Assembly.
• Figure 3-35. Hydraulic System Filter Assembly, Exploded View
• Hydraulic Actuator Unit
• Figure 3-36. Hydraulic Actuator Unit, Removal And Installation
• Figure 3-37. Hydraulic Actuator Unit, Exploded View (Sheet 1 Of 2)
• Figure 3–38. Transducer And Armature Coil Schematic Diagram
• Cleaning, Inspection, And Repair.
• Assembly.
• Test Without Test Stand.
• Figure 3-39. Hydraulic Actuator Unit Test
• Installation And Final Adjustment.
• Figure 3-40. Hydraulic Actuator Tests, Schematic Diagram
• Table 3-2. Hydraulic Actuator Test Values
• Section Vi Maintenance Of Intake And Exhaust Systems And Breather
• Removal.
• Flywheel And Flywheel Housing
• Figure 3-42. Flywheel And Flywheel Housing, Exploded View
• Testing
• Figure 3-43. Checking Flywheel Concentricity And Alignment
• Cleaning, Inspection, And Repair.
• Figure 3-44. Timing Gears And Cover, Exploded View
• Install Gasket
• Figure 3-45. Liming Gear Relationships
• Cylinder Head And Rocker Arm Assembly.
• Figure 3-46. Cylinder Head And Rocker Assembly, Exploded View
• Cleaning, Inspection, And Repair
• Note
• Assembly.
• Figure 3-47. Rocker Arm Mounting Blocks Installation
• Camshaft
• Disassembly.
• Figure 3-50. Camshaft, Exploded View
• Figure 3-51 .Dimensional Inspection Of Camshaft
• Crankshaft, Connecting Rods, And Pistons.
• Disassembly.
• Figure 3-52. Crankshaft, Connecting Rods And Pistons, Exploded View
• Cleaning, Inspection, And Repair.
• Caution
• Installation.
• Cylinder Block Assembly
• Cleaning, Inspection, And Repair.
• Cleaning, Inspection, And Repair.
• Figure 3-53. Cylinder Block Assembly, Exploded View
• Section Vlll. Maintenance Of Generator Set Controls
• Figure 3-55. Thermal Watt Converter Circuit Schematic
• ControlCubicleRelayAssembly
• Cleaning, Inspection, And Repair.
• Figure 3-56. Control Cubicle Housing Assembly, Exploded View
• Figure 3–57. Control Cubicle Relay Assembly, Exploded View
• Installation
• Control Cubicle Terrminal Board.
• Fault Locating Indicator
• Cleaning, Inspection, And Repair
• Assembly
• Figure 3-59. Control Cubicle Wiring Harness (Sheet 1 Of 6) Drawing No. 69-677
• Figure 3-59. Control Cubicle Wiring Harness (Sheet 2 Of 6) Drawing No. 69-677
• Figure 3-59. Control Cubicle Wiring Harness (Sheet 3 Of 6) Drawing No. 69-677
• Figure 3-59. Control Cubicle Wiring Harness (Sheet 4 Of 6) Drawing No. 69-677
• Figure 3-59. Control Cubicle Wiring Harness (Sheet 5 Of 6) Drawing No. 69-677
• Figure 3–59. Control Cubicle Wiring Harness (Sheet 6 Of 6) Drawing No. 69-677
• Figure 3-60. Fault Locating Indicator, Exploded View (Sheet 1 Of 2)
• Figure 3-60. Fault Locating Indicator, Exploded View (Sheet 2 Of 2)
• Figure 3-61. Fault Locating Indicator, Schematic Diagram
• Figure 3-62. Fault Locating Indicator Component Board Assembly
• Figure 3-63. Fault Locating Indicator Wiring Harness Drawing No. 72–2247
• Load Measuring Unit.
• Figure 3-64. Load Measuring Unit, Exploded View
• Figure 3-65. Load Measuring Unit Wiring Harness, Drawing No. 69-511
• Testing And Repair.
• Figure 3-66. Load Measuring Unit Component Test And Replacement Diagram
• Electro-Hydraulic Governor Control Unit.
• Removal.
• Figure 3-67. Load Measuring Unit Test Circuit And Test Data Relationship
• Disassembly.
• Figure 3-68. Electro-Hydraulic Governor Control Unit. Exploded View (Sheet 1 Of 2)
• Figure 3-68. Electro-Hydraulic Governor Control Unit, Exploded View (Sheet 2 Of 2)
• Assembly.
• Potting
• Table 3-6. 400 Hz Electro-Hydraulic Governor Control Unit Resistance Test Values
• Figure 3-69. 50/60 Hz Governor Control Unit Wiring Harness, Drawing No. 69–731 (Sheet 2 Of 2)
• Figure 3-70. 400 Hz Electro-Hydraulic Governor Control Unit Wiring Harness, Drawing No. 69-814 (Sheet 2 Of 2)
• Figure 3-71. Electro-Hydraulic Governor Control Unit Printed Circuit Board
• Figure 3-72. 50/60 Hz Governor Control Unit Wiring Diagram, Dwg No. 69-730
• Figure 3-73. 400 Hz Eiectro-Hydraulic Governor Control Unit Wiring Diagram, Dwg No. 69-633
• Figure 3-74. 50/60 Hz Governor Control Unit Schematic Diagram, Drawing No. 69-729 (Sheet 1 Of 2)
• Figure 3-74, 50/60 Hz Governor Control Unit Schematic Diagram, Drawing No. 69-729 (Sheet 2 Of 2)
• Figure 3–75. 400 Hz Electro-Hydraulic Governor Control Unit Schematic Diagram, Drawing No. 69-612 (Sheet 1 Of 2)
• Figure 3-75. 400 Hz Electro-Hydraulic Governor Control Unit Schematic Diagram, Drawing No. 69-812 (Sheet 2 Of 2)
• Figure 3-77. Electro-Hydraulic Governor Control Unit Magnetic Amplifier Bias Test Circuit
• Figure 3-78. Electro-Hydraulic Governor Control Unit Frequency Sensing Test Circuit
• Figure 3-79. Electro-Hydraulic Governor Control Unit Rectifier Bridge And Feedback Winding Test Circuit
• Alignment Procedure.
• Note
• Figure 3-81. Approximate Position Of Controls For Connecting Hydraulic Actuator
• Figure 3-82. Approximate Position Of Controls For Connecting Hydraulic Actuator
• Figure 3-83. Electro-Hydraulic Governor Control Unit Control Panel
• Figure 3-84. Tactical Relay Assembly To Special Relay Assembly Wiring Harness, Drawing No. 72-2224
• Electric Governor Control Unit (Mep-113a)
• Adjustment Procedure
• Figure 3-85. Functional Theory Of Operation
• Figure 3-86. Governor Control Unit Removal And Installation
• Table 3-7. Electric Governor Malfunction Testing
• Actuator Unit.
• Section Ix. Maintenance Of Interconnecting Wiring Harnesses
• Figure 3-87. Actuator Removal And Installation
• Figure 3-88. Magnetic Pickup Removal And Installation
• Ac Power Control Wiring Harness.
• Special Relay Assembly To Control Cubicle Assembly Wiring Harness.
• Figure 3-89. Special Relay Assembly To Static Exciter Assembly Wiring Harness, Drawing No. 72-2220
• Figure 3-90. Load Measuring Unit To Tactical Relay Assembly Wiring Harness, Drawing No. 72-2234
• Figure 3-91. Governor Control Unit To Hydraulic Actuator Unit Wiring Harness, Drawing No. 72-2223 (Electro-Hydraulic Governor Equipped Precise Sets Only)
• Figure 3-92. 400 Hz Electric Governor System Wiring Harness Assembly
• Figure 3-92.400 Hz Electric Governor System Wiring Harness Assembly
• Figure 3-93. Ac Power Control Wiring Harness, Drawing No. 72-2259 (Sheet 1 Of 2)
• Figure 3-93. Ac Power Control Wiring Harness, Drawing No. 72-2259 (Sheet 2 Of 2)
• Figure 3-94. Exciter Control Wiring Harness, Drawing No. 73-2288
• Figure 3-95. Special Relay Assembly To Fault Locating Indicator Wiring Harness, Drawing No. 76-2247
• Figure 3-96. Special Relay Assembly To Control Cubicle Wiring Harness, Drawing No. 72-2248
• Figure 3-97. Precise Relay Assebly To Governor Control Unit Wiring Harness, Drawing No. 72-2245 (Electro-Hydraulic Governor Equipped Precise Sets Only)
• Figure 3-98. Special Relay Assembly To Precise Relay Assembly, Drawing No. 72-2238
• Section X. Maintenance Of Convenience And Paralleling Receptacles And Wiring Harness
• Figure 3-99. Convenience And Paralleling Receptacles Wiring Harness, Drawing No. 72-2286
• Main Load Contactor
• Disassembly Type B
• Cleaning Inspection And Repair (Type A.)
• Assembly (Type A)
• Figure 3-100. Main Load Contactor (Type A), Exploded View (Sheet 1 Of 3)
• Figure 3-100. Main Load Contactor (Type A), Exploded View (Sheet 2 Of 3)
• Figure 3-100. Main Load Contactor (Type A), Exploded View (Sheet 3 Of 3)
• Figure 3-101. Main Load Contactor Type B (Sheet 1 Of 3)
• Figure 3-101. Main Load Contactor (Sheet 2 Of 3)
• Figure 3-101. Main Load Contactor (Sheet 3 Of 3)
• Figure 3-102. Actuator Assembly Adjustment Points (Type A)
• Figure 3-103. Main Contact Preload Check Points
• Adjust Auxiliary Contacts As Follows
• Figure 3-104. Main Load Contactor Adjustments (Type A)
• Figure 3-105. Main Load Contactor Schematic Diagram, Contactor To Load Terminals Wiring Harness, Dwg. No. 72-2290, And Contactor To Reconnection Board Wiring Harness, Dwg. No. 72-2225 (Sheet 1 Of 3)
• Contractor To Load Terminals Wiring Harness
• Contractor To Load Terminals Wiring Harness
• Economizing Switch
• Installation.
• Figure 3-106. Load Terminal Board Assembly, Exploded View
• Load Terminal Board Assembly
• Figure 3-107. Routing Of Generator Leads Through Current Transformers
• Cleaning. Inspection. And Testing
• Figure 3-109. Current Transformer Test Point
• Electromagnetic Interference Capacitors
• Section X11. Maintenance Of Relay Table Components
• Cleaning, Lnspection, And Repair.
• Figure 3-111. Tactical Relay Assembly, Exploded View
• Test Over Voltage Relay As Follows
• Figure 3-112. Tactical Relay Assembly Wiring Harness, Drawing No. 72-2243 (Sheet 1 Of 2)
• Figure 3-112. Tactical Relay Assembly Wiring Harness, Drawing No. 72–2243 (Sheet 2 Of 2)
• Figure 3-113. Reverse Power Relay Test Circuit
• Figure 3-114. Overvoltage Relay Test Circuit
• Figure 3-115. Short Circuit Relay Test Circuit
• Figure 3-116. Overload Protective Device Test Circuit
• Installation.
• Special Relay Assembly.
• Warning
• Figure 3-118. Tactical Relay Resistor Assembly, Exploded View
• Figure 3-119. Special Relay Assembly, Exploded View (Sheet 1 Of 2)
• Figure 3-119. Special Relay Assembly, Exploded View (Sheet 2 Of 2)
• Precise Relay Assembly
• Figure 3-120. Special Relay Assembly Wiring Harness, Drawing No. 72-2239 (Sheet 1 Of 4)
• Figure 3-120. Special Relay Assembly Wiring Harness, Drawing No. 72-2239 (Sheet 2 Of 4)
• Figure 3-120. Special Relay Assembly Wiring Harness, Drawing No. 72-2239 (Sheet 3 Of 4)
• Figure 3-120. Special Relay Assembly Wiring Harness, Drawing No. 72-2239 (Sheet 4 Of 4)
• Figure 3-121. Dc Relay Assembly Schematic Diagram
• Test Under Frequency Relay As Follows
• Figure 3–122. Dc Relay Assembly, Exploded View
• Figure 3-123. Precise Relay Assembly, Exploded View
• Figure 3-124. Under Voltage Relay Test Circuit
• Test Permissive Paralleling Relay As Follows
• Figure 3–1 26. Permissive Paralleling Relay Test Circuit
• Static Exciter And Voltage Regulator Assembly.
• Cleaning. Lnspection, And Repair.
• Figure 3-127. Electronics Components Assembly
• Figure 3-128. 50/60 Hz Precise Relay Assembly Wiring Harness, Drawing No. 72-2242 (Sheet 1 Of 2)
• Figure 3-128. 50/60 Hz Precise Relay Assembly Wiring Harness, Drawing No. 72-2242 (Sheet 2 Of 2)
• Figure 3-129. 400hz Precise Relay Assembly Wiring Harness, Drawing No. 72–2260 (Sheet 1 Of 2)
• Figure 3-129. 400hz Precise Relay Assembly Wiring Harness, Drawing No. 72-2260 (Sheet 2 Of 2)
• Figure 3–130. Static Exciter And Voltage Regulator Assembly, Exploded View (Sheet 1-3)
• Figure 3-130. Static Exciter And Voltage Regulator Assembly, Exploded View (Sheet 2 Of 3)
• Figure 3-130. Static Exciter And Voltage Regulator Assembly, Exploded View (Sheet 3 Of 3)
• Figure 3-131. 50/60 Hz Static Exciter And Voltage Regulator Schematic Diagram, Drawing No. 72-2629
• Assembly
• Testing.
• Relay Table Components Adjustments
• Table 3-8. Static Exciter And Voltage Regulator Resistor And Capacitor Values
• Figure 3–132. 400 Hz Static Exciter And Voltage Schematic Diagram, Drawing No. 72-2630
• A. Static Exciter Wiring Harness (Sheet 1 Of 2)
• B. Static Exciter Wiring (Sheet 2 Of 2)
• Figure 3-133. Static Exciter Wiring Harness,
• Figure 3–133. Static Exciter Wiring Harness
• Figure 3–134. Static Exciter And Voltage Regulator Assembly Sensing Circuit Bench Test
• Section Xiii. Maintenance Of Generator Assemblies
• Figure 3-136. Generator Assembly, Exploded View (Sheet 1 Of 2)
• Figure 3-136. Generator Assembly, Exploded View (Sheet 2 Of 2)
• Note
• Figure 3-137. Securing Generator Rotor To Stator
• Figure 3-138. End Bell Assembly, Exploded View
• Figure 3-139. Generator Rotor And Balance Assembly, Exploded View (Sheet 1 Of 2)
• Figure 3-139. Generator Rotor And Balance Assembly, Exploded View (Sheet 2 Of 2)
• Figure 3–140. Lead Block Assembly, Exploded View
• Figure 3-141. Generator Stator Assembly, Exploded View
• Warning
• Note
• Assembly
• Figure 3–142. 50/60 Hz Generator Stator Winding Procedures (Sheet 1 Of 2)
• Figure 3-142. 50/60 Hz Generator Stator Winding Procedures (Sheet 2 Of 2)
• Figure 3-143. 400 Hz Generator Stator Winding Procedures (Sheet 1 Of 3)
• Figure 3-143. 400 Hz Generator Stator Winding Procedures (Sheet 2 Of 3)
• Figure 3-143. 400 Hz Generator Stator Winding Procedures (Sheet 3 Of 3)
• Figure 3-144. 50/60 Hz Generator, Rewinding Procedures
• Figure 3-145. 400 Hz Generator Rotor Winding Procedures
• Assemble End Bell Assembly As Follows
• Figure 3-146. Generator Exciter Stator Winding Procedures (Sheet 1 Of 2)
• Figure 3-146. Generator Exciter Stator Winding Procedures (Sheet 2 Of 2)
• Figure 3-147. Generator Exciter Rotor Winding Procedures (Sheet 1 Of 2)
• Figure 3-147. Generator Exciter Rotor Winding Procedures (Sheet 2 Of 2)
• Installation
• Equipment Test Of Field Flash Circuit
• Replacement Of Interference Suppression Components.
• Cleaning. Inspection. And Repair
• Installation.
• Section Xvi. Maintenance Of Lifting Frame
• Installation.
• Figure 3-149. Relay Table Assembly, Exploded View
• Figure 3-150. Relay Table Assembly, Exploded View Effective On Generator Sets Serial Numbers Kz00001 And Up
• Figure 3-151. Lifting Frame, Exploded View
• Section Xvii. Maintenance Of Skid Base Assembly
• Installation
• Figure 3-152. Skid Base Assembly, Exploded View
• Chapter 4 Generator Set Tests After Overhaul Repair Instructions Section I. Inspection
• Section Il. Operating Tests
• Parallel Operation Provisions
• Table 4-1. Operating Tests
• Table 4-2. Engine Generator Set Classification
• Table 4-3. Electrical Performance Characteristic Parameters Ac Precise (Class 1)
• Table 4-3. Electrical Performance Characteristic Parameters Ac Precise (Class 1) (Continued)
• Regulator Range Test
• Note
• Frequency And Voltage Regulation, Stability, And Transient Response Test (Short-Term)
• Procedure
• Results.
• Caution
• Figure 4-1. Overshoot And Undershoot Chart Recording
• Frequency Adjust Range Test
• Overspeed Protective Device Test
• Circuit Interrupter Test (Short Circuit).
• Circuit Interrupter Test (Overload Current)
• Circuit Interrupter Test (Over Voltage And Under Voltage).
• Procedure Ii (Undervoltage).
• Low Oil Pressure Protective Device Test
• Phase Sequence Test (Rotation)
• Maximum Power Test
• For Class Ii Sets
• Under Frequency Protective Device Test
• Chapter 5 For Material Used In Conjunction With The Generator Set
• Table 5-1. Fuel Burning Winterization Kit Troubleshooting Chart (Continued)
• Coolant Pump Fails To Recirculate Liquid
• Leakage
• Heater Control Assembly.
• Assembly.
• Figure 5-1. Fuel Burning Heater, Control Assembly
• Figure 5-2. Fuel Burning Heater Control Assembly Wiring Diagram, Drawing 72-2863
• Heater Assembly
• Cleaning, Lnspection, And Repair
• Figure 5-3. Fuel Burning Heater Assembly, Exploded View (Sheet 1 Of 2)
• Figure 5-3. Fuel Burning Heater Assembly, Exploded View (Sheet 2 Of 2)
• Assembly.
• Testing And Adjustment
• Figure 5-4 Coolant Pump Test Diagram
• Figure 5-5. Fuel Burning Winterization Kit Wiring Harness, Drawing No. 72-2856
• Figure 5-6. Fuel Burning Winterization Heater Control Assembly To Special Relay Assembly Wiring Harness Drawing No. 72-2875
• Section Il. Electric Winterization Kit
• Table 5-2. Electric Winterization Kit Troubleshooting Chart (Continued)
• Heater Control Assembly.
• Disassembly
• Figure 5-7. Electric Winterization Kit Heater Control Assembly, Exploded View (Sheet 1 Of 2)
• Figure 5-7. Electric Winterization Kit Heater Control Assembly, Exploded View (Sheet 2 Of 2)
• Assembly
• Figure 5-9. Electric Winterization Kit Heater Control Assembly, Wiring Harness
• Figure 5-9. Electric Winterization Kit Heater Control Assembly, Wiring Harness
• Heater Assembly.
• Coolant Lines And Flttings.
• Figure 5-11. Electric Winterization Kit Wiring Harness, Drawing No. 72-2855
• Section Ill. Wheel Mounting Kit
• Axle Assemblies.
• Cleaning, Inspection, And Repair
• Assembly
• Figure 5-13. Wheel Mounting Kit, Exploded View (Sheet 1 Of 2)
• Figure 5-13. Wheel Mounting Kit, Exploded View (Sheet 2 Of 2)
• Section Iv. Load Bank
• Assembly
• Figure 5-14. Load Bank Control Box Assembly, Exploded View
• Load Bank Housing
• Figure 5-15. Control Box Assembly Wiring Harness, Drawing No. 72-2868
• Figure 5-16. Control Box Assembly Branched Wiring Harness (Sheet 1 Of 2), Drawing No. 72-2828
• Figure 5-16. Control Box Assembly Branched Wiring Harness (Sheet 2 Of 2), Drawing 72-2828
• Figure 5-17. Load Bank Housing, Exploded View
• Figure 5-18. Load Bank Wiring Harness (Sheet 1 Of 2), Drawing No. 72-2823
• Figure 5-18. Load Bank Wiring Harness (Sheet 2 Of 2), Drawing No. 72-2823
• Figure 5-19. Top Load Bank Wiring Harness (Sheet 1 Of 2), Drawing No. 72-2822
• Figure 5-19. Top Load Bank Wiring Harness (Sheet 2 Of 2) Drawing No. 72-2822
• Figure 5-20. Bottom Load Bank Wiring Harness (Sheet 1 Of 2), Drawing No. 72-2825
• Figure 5-20. Bottom Load Bank Wiring Harness (Sheet 2 Of 2), Drawing No. 72-2825
• Figure 5-21. Load Bank Power Wiring Harness, Drawing No. 72-2829
• Figure 5-22. Load Bank Signal Wiring Harness, Drawing No. 72-2830
• Section V. Applications Kit
• Table 5-3. Applications Kit Troubleshooting Chart
• Figure 5-23. Plate And Sleeve Assembly Removal
• Figure 5-23. Plate And Sleeve Assembly Removal
• Remove Tags From Load Terminal Cables.
• Figure 5-25. Application Kit Cable Harness Assembly Installation (Right Side)
• Test.
• Figure 5-27. Applications Kit Cable Harness Assembly Installation (Left Side)
• Figure 5-28. Application Kit Components
• Note
• Figure 5-29. Remote Functions Assembly
• Figure 5-30. Wiring Harness Assembly Diagram
• Removal/Installation Remote Functions Assembly.
• Figure 5-31. Relay Socket Replacement
• Table 5-4. Cable Harness Assembly Wiring List- Continued
• Figure 5-32. Application Kit Cable Harness Diagram
• Figure 5-33. Application Kit Electrical Schematic Diagram
• Section Vi. Acoustic Suppression Kit
• Caution
• Note
• Caution
• Note
• Figure 5-34. Roof Stiffeners, Sealing Angle, Oil Drain, Isolators, Bottom Panel Tray Assembly, And Trailer Brackets
• Figure 5-35. Hole Locations On Skid Base Assembly
• Figure 5-36. Mounting Hardware And Hole Location For Side Panel Assembly
• Figure 5-37. Acoustic Suppression Kit Major Components
• Appendix A References
• Appendix A References
• Appendix B Fabrication/Assembly Of Parts
• Figure 2-1. Breakout Cable (Sheet 1 Of 2)
• Figure 2-1 Breakout Cable (Sheet 2 Of 2)
• Alphabetical Index
• Alphabetical Index
• Alphabetical Index

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