GENERATOR ASSEMBLY

ARMY TM 9-6115-464-34 AIR FORCE TO 35C2-3-445-2 NAVY NAVFAC P-8-624-34 (9) (10) (11) (12) Install access cover (3), Iockwashers (2), and screw (1). Connect engine crankcase oil drain tube to fitting on skid base. Remove lifting device from hook located on the engine. Refer to the operator and unit maintenance manual TM 9-6115-464-12, sections 8,9 and 10 and accomplish the following: (a) (b) (c) (d) (e) (f) (g) (h) (i) Install winterization kits and connect electrical leads to engine sensors and connect coolant lines to engine oil pan. Connect starting aid tube assembly to engine intake manifold. Install air cleaner assembly and muffler. Connect electrical leads to engine accessories and install clamps. Connect hydraulic lines to hydraulic pump assembly and fill jydralic sump (precise generator sets only). Connect day tank, secondary fuel filter, filter assembly and connect fuel lines to fuel strainer. Install top panel, doors and front housing. Install radiator, radiator hoses, shell assembly and shutter assembly. Fill engine and lubrication systems. 2-7. GENERATOR ASSEMBLY. a. Removal. (1) Refer to the Operator and Unit Maintenance Manual and accomplish the following: (a) (b) (2) (3) (4) (5) (6) (7) (8) Remove rear housing assembly, doors, top panel, and grille. Tag and disconnect wiring harness from control cubicle and relay table components. NOTE Record location and position of wiring harness support clamps prior to removal to facilitate installation. Tag and disconnect generator leads to voltage reconnection board. NOTE Record routing of generator leads through current transformers to facilitate installation. Tag and disconnect electrical leads between voltage reconnection board and load terminal board. Remove voltage reconnection board (see the Operator and Unit Maintenance Manual TM 9-6115-464-12, para. 4-71). Remove main load contactor and special relay assembly (paragraphs 3-84 and 3-90). Remove nuts (1, figure 2-2) Iockwashers (2), flat washers (3) and screws (4) to remove rear housing support (5). Remove screws (6), lockwashers (7) and flat washers (8). Remove screw (9), Iockwasher (10), flat washer (11) and standoff (12) to remove top relay table (13). 2-17