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TM-9-6115-464-120001.gif TM-9-6115-464-120002.gif TM-9-6115-464-120003.gif TM-9-6115-464-120004.gif TM-9-6115-464-120005.gif
Tm-9-6115-464-34
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Chapter 1 Introduction
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Equipment Improvement Recommendations (Eirs)
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Tabulated Data
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Fuel Injector Pump Classification And Rating.
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Static Exciter And Voltage Regulator Assembly Classification And Rating
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Overvoltage Relay Classification And Rating
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Reverse Power Relay Classification And Rating.
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Thermal Watt Converter Classification And Rating
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400 Hz Generator Classification And Rating
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50/60 Hz Generator Repair And Replacement Standards
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400 Hz Generation Repair And Replacement Standards
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Nut And Bolt Torque Data
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Fuel Injection Pump
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Table 1-1. Fits And Tolerances
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Table 1-1. Fits And Tolerances (Continued)
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Table 1-1. Fits And Tolerances (Continued)
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Table 1-1. Fits And Tolerances (Continued)
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Chapter 2 General Maintenance Instructions Section I. Repair Parts, Special
Tools, And Equipment
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Table 2-1. Tools And Support Equipment (Continued)
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Table 2-1. Tools And Support Equipment (Continued)
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Section Ii. Troubleshooting
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Table 2-2. Troubleshooting (Continued)
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Table 2-2. Troubleshooting (Continued)
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Table 2-2. Troubleshooting (Continued)
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Engine Knocks
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Engine Oil Consumption Excessive
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Battery Charging Ammeter Shows No Charge When Batteries Are Low
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Table 2-2. Troubleshooting (Continued)
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Generators Do Not Parallel Properly.
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Frequency Drlfts
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Figure 2-1. Engine Assembly, Removal And Lnstallation
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Section Ill. Removal And Installation Of Major Components
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Installation
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Generator Assembly
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Installation.
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Installation.
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Figure 2-2. Generator Assembly, Removal And Installation
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Chapter 3 Engine And Generator Repair Instructions
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Cleaning, Inspection, And Repair.
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Figure 3–1. Starter Assembly, Exploded View (Sheet 1 Of 2)
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Figure 3–1. Starter Assembly, Exploded View (Sheet 2 Of 2)
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Caution
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Testing
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Starter Assembly
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Figure 3-2. Starter Assembly Motoring Test Circuit
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Figure 3–3. Starter Assembly Stalled Torque Setup
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Figure 3-4. Starter Assembly, Exploded View (Effective With Serial No.
Rz60001) (Sheet 1 Of 2)
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Figure 3-4. Starter Assembly, Exploded View (Effective With Serial No.
Rz60001)
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Warning
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Warning
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Testing
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Battery Charging Alternator
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Cleaning Lnspection. And Repair
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Figure 3-5. Alternator Assembly, Exploded View (Sheet 1 Of 2)
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Figure 3-5. Alternator Assembly, Exploded View (Sheet 2 Of 2)
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Figure 3-6. Rotor Assembly Current Draw Test Circuit
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Assembly.
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Testing.
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Figure 3-7. Alternator Test Leads Installation
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Test Alternator Output Circuit As Follows
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Figure 3-8. Total Circuit Voltage Test
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Figure 3-9. Alternator Positive Output Circuit Test
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Figure 3-10. Alternator Negative Output Circuit Test
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Figure 3–11. Excitation Voltage Test
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Note
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Figure 3-12. Faulty Voltage Regulator Circuit Test
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Figure 3-13. Field Current Test
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Speed Switch.
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Disassemblv (Mechanical Type)
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Testing (Electronic Type).
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Testing (Mechanical Type).
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Figure 3-15. Speed Switch, Exploded View (Electronic Switch) (Sheet 1 Of 2)
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Installation
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Figure 3-16. Speed Switch Test Points (Electronic Switch) (Sheet 1 Of 2)
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Figure 3-16. Speed Switch Test Points (Mechanical Switch) (Sheet 2 Of 2)
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Section Il. Maintenance Of Engine Fuel System
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Figure 3-17. Engine Wiring Harness Assembly, Drawing No. 72-2267 (Sheet 1 Of
2)
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Figure 3-17. Engine Wiring Harness Assembly, Drawing No. 72-2267 (Sheet 2 Of
2)
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Main Fuel Tank (Metal)
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Main Fuel Tank (Plastic).
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Figure 3-18. Main Fuel Tank (Metal), Removal And Installation
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Warning
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Figure 3-19. Main Fuel Tank (Plastic), Removal And Installation
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Fuel Injection Pump Assembly
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Figure 3-20. Fuel Injection Pump Assembly, Removal And Installation
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Caution
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Figure 3-21. Fuel Injection Pump, Exploded View
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Figure 3-21. Fuel Injection Pump, Exploded View
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Figure 3–21. Fuel Injection Pump, Exploded View
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Figure 3–21. Fuel Injection Pump, Exploded View
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Note
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Caution
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Caution
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Caution
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Figure 3-22. Adjusting Fuel Injection Pump Roller-To-Roller Dimension
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Caution
-
Note
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Fuel Inject Pump Bench Test.
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Warning
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Figure 3–24. Solenoid Armature Adjustments
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Table 3-1. Fuel Dellvery
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Installation.
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Fuel Injection Nozzle Holders And Lines.
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Fuel Lines
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Section Ill. Maintenance Of Engine Cooling System
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Figure 3-26. Shutter Control Assembly, Exploded View
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Radiator
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Shutter Assembly
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Water Pump
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Cleaning, Inspection And Repair
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Asssembly
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Section Iv. Maintenance Of Engine Lubrication System
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Installation
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Oil Pump Assembly
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Figure 3–31. Oil Pump Assembly, Exploded View
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Assembly
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Figure 3-32. Oil Pump Assembly Dimensions
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Section V. Maintenance Of Hydraulic System
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Figure 3-33. Hydraulic Sump, Removal And Installation
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Hydraulic Pump Assembly.
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Cleaning, Inspection, And Repair
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Installation.
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Figure 3-34. Hydraulic Pump Assembly, Exploded View
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Hydraulic System Filter Assembly.
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Figure 3-35. Hydraulic System Filter Assembly, Exploded View
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Hydraulic Actuator Unit
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Figure 3-36. Hydraulic Actuator Unit, Removal And Installation
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Figure 3-37. Hydraulic Actuator Unit, Exploded View (Sheet 1 Of 2)
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Figure 3–38. Transducer And Armature Coil Schematic Diagram
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Cleaning, Inspection, And Repair.
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Assembly.
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Test Without Test Stand.
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Figure 3-39. Hydraulic Actuator Unit Test
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Installation And Final Adjustment.
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Figure 3-40. Hydraulic Actuator Tests, Schematic Diagram
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Table 3-2. Hydraulic Actuator Test Values
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Section Vi Maintenance Of Intake And Exhaust Systems And Breather
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Removal.
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Flywheel And Flywheel Housing
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Figure 3-42. Flywheel And Flywheel Housing, Exploded View
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Testing
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Figure 3-43. Checking Flywheel Concentricity And Alignment
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Cleaning, Inspection, And Repair.
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Figure 3-44. Timing Gears And Cover, Exploded View
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Install Gasket
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Figure 3-45. Liming Gear Relationships
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Cylinder Head And Rocker Arm Assembly.
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Figure 3-46. Cylinder Head And Rocker Assembly, Exploded View
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Cleaning, Inspection, And Repair
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Note
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Assembly.
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Figure 3-47. Rocker Arm Mounting Blocks Installation
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Camshaft
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Disassembly.
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Figure 3-50. Camshaft, Exploded View
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Figure 3-51 .Dimensional Inspection Of Camshaft
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Crankshaft, Connecting Rods, And Pistons.
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Disassembly.
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Figure 3-52. Crankshaft, Connecting Rods And Pistons, Exploded View
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Cleaning, Inspection, And Repair.
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Caution
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Installation.
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Cylinder Block Assembly
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Cleaning, Inspection, And Repair.
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Cleaning, Inspection, And Repair.
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Figure 3-53. Cylinder Block Assembly, Exploded View
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Section Vlll. Maintenance Of Generator Set Controls
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Figure 3-55. Thermal Watt Converter Circuit Schematic
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ControlCubicleRelayAssembly
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Cleaning, Inspection, And Repair.
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Figure 3-56. Control Cubicle Housing Assembly, Exploded View
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Figure 3–57. Control Cubicle Relay Assembly, Exploded View
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Installation
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Control Cubicle Terrminal Board.
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Fault Locating Indicator
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Cleaning, Inspection, And Repair
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Assembly
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Figure 3-59. Control Cubicle Wiring Harness (Sheet 1 Of 6) Drawing No.
69-677
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Figure 3-59. Control Cubicle Wiring Harness (Sheet 2 Of 6) Drawing No.
69-677
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Figure 3-59. Control Cubicle Wiring Harness (Sheet 3 Of 6) Drawing No.
69-677
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Figure 3-59. Control Cubicle Wiring Harness (Sheet 4 Of 6) Drawing No.
69-677
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Figure 3-59. Control Cubicle Wiring Harness (Sheet 5 Of 6) Drawing No.
69-677
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Figure 3–59. Control Cubicle Wiring Harness (Sheet 6 Of 6) Drawing No.
69-677
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Figure 3-60. Fault Locating Indicator, Exploded View (Sheet 1 Of 2)
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Figure 3-60. Fault Locating Indicator, Exploded View (Sheet 2 Of 2)
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Figure 3-61. Fault Locating Indicator, Schematic Diagram
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Figure 3-62. Fault Locating Indicator Component Board Assembly
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Figure 3-63. Fault Locating Indicator Wiring Harness Drawing No. 72–2247
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Load Measuring Unit.
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Figure 3-64. Load Measuring Unit, Exploded View
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Figure 3-65. Load Measuring Unit Wiring Harness, Drawing No. 69-511
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Testing And Repair.
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Figure 3-66. Load Measuring Unit Component Test And Replacement Diagram
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Electro-Hydraulic Governor Control Unit.
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Removal.
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Figure 3-67. Load Measuring Unit Test Circuit And Test Data Relationship
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Disassembly.
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Figure 3-68. Electro-Hydraulic Governor Control Unit. Exploded View (Sheet 1
Of 2)
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Figure 3-68. Electro-Hydraulic Governor Control Unit, Exploded View (Sheet 2
Of 2)
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Assembly.
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Potting
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Table 3-6. 400 Hz Electro-Hydraulic Governor Control Unit Resistance Test
Values
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Figure 3-69. 50/60 Hz Governor Control Unit Wiring Harness, Drawing No.
69–731 (Sheet 2 Of 2)
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Figure 3-70. 400 Hz Electro-Hydraulic Governor Control Unit Wiring Harness,
Drawing No. 69-814 (Sheet 2 Of 2)
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Figure 3-71. Electro-Hydraulic Governor Control Unit Printed Circuit Board
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Figure 3-72. 50/60 Hz Governor Control Unit Wiring Diagram, Dwg No. 69-730
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Figure 3-73. 400 Hz Eiectro-Hydraulic Governor Control Unit Wiring Diagram,
Dwg No. 69-633
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Figure 3-74. 50/60 Hz Governor Control Unit Schematic Diagram, Drawing No.
69-729 (Sheet 1 Of 2)
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Figure 3-74, 50/60 Hz Governor Control Unit Schematic Diagram, Drawing No.
69-729 (Sheet 2 Of 2)
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Figure 3–75. 400 Hz Electro-Hydraulic Governor Control Unit Schematic
Diagram, Drawing No. 69-612 (Sheet 1 Of 2)
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Figure 3-75. 400 Hz Electro-Hydraulic Governor Control Unit Schematic
Diagram, Drawing No. 69-812 (Sheet 2 Of 2)
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Figure 3-77. Electro-Hydraulic Governor Control Unit Magnetic Amplifier Bias
Test Circuit
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Figure 3-78. Electro-Hydraulic Governor Control Unit Frequency Sensing Test
Circuit
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Figure 3-79. Electro-Hydraulic Governor Control Unit Rectifier Bridge And
Feedback Winding Test Circuit
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Alignment Procedure.
-
Note
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Figure 3-81. Approximate Position Of Controls For Connecting Hydraulic
Actuator
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Figure 3-82. Approximate Position Of Controls For Connecting Hydraulic
Actuator
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Figure 3-83. Electro-Hydraulic Governor Control Unit Control Panel
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Figure 3-84. Tactical Relay Assembly To Special Relay Assembly Wiring
Harness, Drawing No. 72-2224
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Electric Governor Control Unit (Mep-113a)
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Adjustment Procedure
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Figure 3-85. Functional Theory Of Operation
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Figure 3-86. Governor Control Unit Removal And Installation
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Table 3-7. Electric Governor Malfunction Testing
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Actuator Unit.
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Section Ix. Maintenance Of Interconnecting Wiring Harnesses
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Figure 3-87. Actuator Removal And Installation
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Figure 3-88. Magnetic Pickup Removal And Installation
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Ac Power Control Wiring Harness.
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Special Relay Assembly To Control Cubicle Assembly Wiring Harness.
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Figure 3-89. Special Relay Assembly To Static Exciter Assembly Wiring
Harness, Drawing No. 72-2220
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Figure 3-90. Load Measuring Unit To Tactical Relay Assembly Wiring Harness,
Drawing No. 72-2234
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Figure 3-91. Governor Control Unit To Hydraulic Actuator Unit Wiring
Harness, Drawing No. 72-2223 (Electro-Hydraulic Governor Equipped Precise
Sets Only)
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Figure 3-92. 400 Hz Electric Governor System Wiring Harness Assembly
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Figure 3-92.400 Hz Electric Governor System Wiring Harness Assembly
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Figure 3-93. Ac Power Control Wiring Harness, Drawing No. 72-2259 (Sheet 1
Of 2)
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Figure 3-93. Ac Power Control Wiring Harness, Drawing No. 72-2259 (Sheet 2
Of 2)
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Figure 3-94. Exciter Control Wiring Harness, Drawing No. 73-2288
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Figure 3-95. Special Relay Assembly To Fault Locating Indicator Wiring
Harness, Drawing No. 76-2247
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Figure 3-96. Special Relay Assembly To Control Cubicle Wiring Harness,
Drawing No. 72-2248
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Figure 3-97. Precise Relay Assebly To Governor Control Unit Wiring Harness,
Drawing No. 72-2245 (Electro-Hydraulic Governor Equipped Precise Sets Only)
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Figure 3-98. Special Relay Assembly To Precise Relay Assembly, Drawing No.
72-2238
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Section X. Maintenance Of Convenience And Paralleling Receptacles And Wiring
Harness
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Figure 3-99. Convenience And Paralleling Receptacles Wiring Harness, Drawing
No. 72-2286
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Main Load Contactor
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Disassembly Type B
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Cleaning Inspection And Repair (Type A.)
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Assembly (Type A)
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Figure 3-100. Main Load Contactor (Type A), Exploded View (Sheet 1 Of 3)
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Figure 3-100. Main Load Contactor (Type A), Exploded View (Sheet 2 Of 3)
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Figure 3-100. Main Load Contactor (Type A), Exploded View (Sheet 3 Of 3)
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Figure 3-101. Main Load Contactor Type B (Sheet 1 Of 3)
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Figure 3-101. Main Load Contactor (Sheet 2 Of 3)
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Figure 3-101. Main Load Contactor (Sheet 3 Of 3)
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Figure 3-102. Actuator Assembly Adjustment Points (Type A)
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Figure 3-103. Main Contact Preload Check Points
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Adjust Auxiliary Contacts As Follows
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Figure 3-104. Main Load Contactor Adjustments (Type A)
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Figure 3-105. Main Load Contactor Schematic Diagram, Contactor To Load
Terminals Wiring Harness, Dwg. No. 72-2290, And Contactor To Reconnection
Board Wiring Harness, Dwg. No. 72-2225 (Sheet 1 Of 3)
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Contractor To Load Terminals Wiring Harness
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Contractor To Load Terminals Wiring Harness
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Economizing Switch
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Installation.
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Figure 3-106. Load Terminal Board Assembly, Exploded View
-
Load Terminal Board Assembly
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Figure 3-107. Routing Of Generator Leads Through Current Transformers
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Cleaning. Inspection. And Testing
-
Figure 3-109. Current Transformer Test Point
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Electromagnetic Interference Capacitors
-
Section X11. Maintenance Of Relay Table Components
-
Cleaning, Lnspection, And Repair.
-
Figure 3-111. Tactical Relay Assembly, Exploded View
-
Test Over Voltage Relay As Follows
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Figure 3-112. Tactical Relay Assembly Wiring Harness, Drawing No. 72-2243
(Sheet 1 Of 2)
-
Figure 3-112. Tactical Relay Assembly Wiring Harness, Drawing No. 72–2243
(Sheet 2 Of 2)
-
Figure 3-113. Reverse Power Relay Test Circuit
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Figure 3-114. Overvoltage Relay Test Circuit
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Figure 3-115. Short Circuit Relay Test Circuit
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Figure 3-116. Overload Protective Device Test Circuit
-
Installation.
-
Special Relay Assembly.
-
Warning
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Figure 3-118. Tactical Relay Resistor Assembly, Exploded View
-
Figure 3-119. Special Relay Assembly, Exploded View (Sheet 1 Of 2)
-
Figure 3-119. Special Relay Assembly, Exploded View (Sheet 2 Of 2)
-
Precise Relay Assembly
-
Figure 3-120. Special Relay Assembly Wiring Harness, Drawing No. 72-2239
(Sheet 1 Of 4)
-
Figure 3-120. Special Relay Assembly Wiring Harness, Drawing No. 72-2239
(Sheet 2 Of 4)
-
Figure 3-120. Special Relay Assembly Wiring Harness, Drawing No. 72-2239
(Sheet 3 Of 4)
-
Figure 3-120. Special Relay Assembly Wiring Harness, Drawing No. 72-2239
(Sheet 4 Of 4)
-
Figure 3-121. Dc Relay Assembly Schematic Diagram
-
Test Under Frequency Relay As Follows
-
Figure 3–122. Dc Relay Assembly, Exploded View
-
Figure 3-123. Precise Relay Assembly, Exploded View
-
Figure 3-124. Under Voltage Relay Test Circuit
-
Test Permissive Paralleling Relay As Follows
-
Figure 3–1 26. Permissive Paralleling Relay Test Circuit
-
Static Exciter And Voltage Regulator Assembly.
-
Cleaning. Lnspection, And Repair.
-
Figure 3-127. Electronics Components Assembly
-
Figure 3-128. 50/60 Hz Precise Relay Assembly Wiring Harness, Drawing No.
72-2242 (Sheet 1 Of 2)
-
Figure 3-128. 50/60 Hz Precise Relay Assembly Wiring Harness, Drawing No.
72-2242 (Sheet 2 Of 2)
-
Figure 3-129. 400hz Precise Relay Assembly Wiring Harness, Drawing No.
72–2260 (Sheet 1 Of 2)
-
Figure 3-129. 400hz Precise Relay Assembly Wiring Harness, Drawing No.
72-2260 (Sheet 2 Of 2)
-
Figure 3–130. Static Exciter And Voltage Regulator Assembly, Exploded View
(Sheet 1-3)
-
Figure 3-130. Static Exciter And Voltage Regulator Assembly, Exploded View
(Sheet 2 Of 3)
-
Figure 3-130. Static Exciter And Voltage Regulator Assembly, Exploded View
(Sheet 3 Of 3)
-
Figure 3-131. 50/60 Hz Static Exciter And Voltage Regulator Schematic
Diagram, Drawing No. 72-2629
-
Assembly
-
Testing.
-
Relay Table Components Adjustments
-
Table 3-8. Static Exciter And Voltage Regulator Resistor And Capacitor
Values
-
Figure 3–132. 400 Hz Static Exciter And Voltage Schematic Diagram, Drawing
No. 72-2630
-
A. Static Exciter Wiring Harness (Sheet 1 Of 2)
-
B. Static Exciter Wiring (Sheet 2 Of 2)
-
Figure 3-133. Static Exciter Wiring Harness,
-
Figure 3–133. Static Exciter Wiring Harness
-
Figure 3–134. Static Exciter And Voltage Regulator Assembly Sensing Circuit
Bench Test
-
Section Xiii. Maintenance Of Generator Assemblies
-
Figure 3-136. Generator Assembly, Exploded View (Sheet 1 Of 2)
-
Figure 3-136. Generator Assembly, Exploded View (Sheet 2 Of 2)
-
Note
-
Figure 3-137. Securing Generator Rotor To Stator
-
Figure 3-138. End Bell Assembly, Exploded View
-
Figure 3-139. Generator Rotor And Balance Assembly, Exploded View (Sheet 1
Of 2)
-
Figure 3-139. Generator Rotor And Balance Assembly, Exploded View (Sheet 2
Of 2)
-
Figure 3–140. Lead Block Assembly, Exploded View
-
Figure 3-141. Generator Stator Assembly, Exploded View
-
Warning
-
Note
-
Assembly
-
Figure 3–142. 50/60 Hz Generator Stator Winding Procedures (Sheet 1 Of 2)
-
Figure 3-142. 50/60 Hz Generator Stator Winding Procedures (Sheet 2 Of 2)
-
Figure 3-143. 400 Hz Generator Stator Winding Procedures (Sheet 1 Of 3)
-
Figure 3-143. 400 Hz Generator Stator Winding Procedures (Sheet 2 Of 3)
-
Figure 3-143. 400 Hz Generator Stator Winding Procedures (Sheet 3 Of 3)
-
Figure 3-144. 50/60 Hz Generator, Rewinding Procedures
-
Figure 3-145. 400 Hz Generator Rotor Winding Procedures
-
Assemble End Bell Assembly As Follows
-
Figure 3-146. Generator Exciter Stator Winding Procedures (Sheet 1 Of 2)
-
Figure 3-146. Generator Exciter Stator Winding Procedures (Sheet 2 Of 2)
-
Figure 3-147. Generator Exciter Rotor Winding Procedures (Sheet 1 Of 2)
-
Figure 3-147. Generator Exciter Rotor Winding Procedures (Sheet 2 Of 2)
-
Installation
-
Equipment Test Of Field Flash Circuit
-
Replacement Of Interference Suppression Components.
-
Cleaning. Inspection. And Repair
-
Installation.
-
Section Xvi. Maintenance Of Lifting Frame
-
Installation.
-
Figure 3-149. Relay Table Assembly, Exploded View
-
Figure 3-150. Relay Table Assembly, Exploded View Effective On Generator
Sets Serial Numbers Kz00001 And Up
-
Figure 3-151. Lifting Frame, Exploded View
-
Section Xvii. Maintenance Of Skid Base Assembly
-
Installation
-
Figure 3-152. Skid Base Assembly, Exploded View
-
Chapter 4 Generator Set Tests After Overhaul Repair Instructions Section I.
Inspection
-
Section Il. Operating Tests
-
Parallel Operation Provisions
-
Table 4-1. Operating Tests
-
Table 4-2. Engine Generator Set Classification
-
Table 4-3. Electrical Performance Characteristic Parameters Ac Precise
(Class 1)
-
Table 4-3. Electrical Performance Characteristic Parameters Ac Precise
(Class 1) (Continued)
-
Regulator Range Test
-
Note
-
Frequency And Voltage Regulation, Stability, And Transient Response Test
(Short-Term)
-
Procedure
-
Results.
-
Caution
-
Figure 4-1. Overshoot And Undershoot Chart Recording
-
Frequency Adjust Range Test
-
Overspeed Protective Device Test
-
Circuit Interrupter Test (Short Circuit).
-
Circuit Interrupter Test (Overload Current)
-
Circuit Interrupter Test (Over Voltage And Under Voltage).
-
Procedure Ii (Undervoltage).
-
Low Oil Pressure Protective Device Test
-
Phase Sequence Test (Rotation)
-
Maximum Power Test
-
For Class Ii Sets
-
Under Frequency Protective Device Test
-
Chapter 5 For Material Used In Conjunction With The Generator Set
-
Table 5-1. Fuel Burning Winterization Kit Troubleshooting Chart (Continued)
-
Coolant Pump Fails To Recirculate Liquid
-
Leakage
-
Heater Control Assembly.
-
Assembly.
-
Figure 5-1. Fuel Burning Heater, Control Assembly
-
Figure 5-2. Fuel Burning Heater Control Assembly Wiring Diagram, Drawing
72-2863
-
Heater Assembly
-
Cleaning, Lnspection, And Repair
-
Figure 5-3. Fuel Burning Heater Assembly, Exploded View (Sheet 1 Of 2)
-
Figure 5-3. Fuel Burning Heater Assembly, Exploded View (Sheet 2 Of 2)
-
Assembly.
-
Testing And Adjustment
-
Figure 5-4 Coolant Pump Test Diagram
-
Figure 5-5. Fuel Burning Winterization Kit Wiring Harness, Drawing No.
72-2856
-
Figure 5-6. Fuel Burning Winterization Heater Control Assembly To Special
Relay Assembly Wiring Harness Drawing No. 72-2875
-
Section Il. Electric Winterization Kit
-
Table 5-2. Electric Winterization Kit Troubleshooting Chart (Continued)
-
Heater Control Assembly.
-
Disassembly
-
Figure 5-7. Electric Winterization Kit Heater Control Assembly, Exploded
View (Sheet 1 Of 2)
-
Figure 5-7. Electric Winterization Kit Heater Control Assembly, Exploded
View (Sheet 2 Of 2)
-
Assembly
-
Figure 5-9. Electric Winterization Kit Heater Control Assembly, Wiring
Harness
-
Figure 5-9. Electric Winterization Kit Heater Control Assembly, Wiring
Harness
-
Heater Assembly.
-
Coolant Lines And Flttings.
-
Figure 5-11. Electric Winterization Kit Wiring Harness, Drawing No. 72-2855
-
Section Ill. Wheel Mounting Kit
-
Axle Assemblies.
-
Cleaning, Inspection, And Repair
-
Assembly
-
Figure 5-13. Wheel Mounting Kit, Exploded View (Sheet 1 Of 2)
-
Figure 5-13. Wheel Mounting Kit, Exploded View (Sheet 2 Of 2)
-
Section Iv. Load Bank
-
Assembly
-
Figure 5-14. Load Bank Control Box Assembly, Exploded View
-
Load Bank Housing
-
Figure 5-15. Control Box Assembly Wiring Harness, Drawing No. 72-2868
-
Figure 5-16. Control Box Assembly Branched Wiring Harness (Sheet 1 Of 2),
Drawing No. 72-2828
-
Figure 5-16. Control Box Assembly Branched Wiring Harness (Sheet 2 Of 2),
Drawing 72-2828
-
Figure 5-17. Load Bank Housing, Exploded View
-
Figure 5-18. Load Bank Wiring Harness (Sheet 1 Of 2), Drawing No. 72-2823
-
Figure 5-18. Load Bank Wiring Harness (Sheet 2 Of 2), Drawing No. 72-2823
-
Figure 5-19. Top Load Bank Wiring Harness (Sheet 1 Of 2), Drawing No.
72-2822
-
Figure 5-19. Top Load Bank Wiring Harness (Sheet 2 Of 2) Drawing No. 72-2822
-
Figure 5-20. Bottom Load Bank Wiring Harness (Sheet 1 Of 2), Drawing No.
72-2825
-
Figure 5-20. Bottom Load Bank Wiring Harness (Sheet 2 Of 2), Drawing No.
72-2825
-
Figure 5-21. Load Bank Power Wiring Harness, Drawing No. 72-2829
-
Figure 5-22. Load Bank Signal Wiring Harness, Drawing No. 72-2830
-
Section V. Applications Kit
-
Table 5-3. Applications Kit Troubleshooting Chart
-
Figure 5-23. Plate And Sleeve Assembly Removal
-
Figure 5-23. Plate And Sleeve Assembly Removal
-
Remove Tags From Load Terminal Cables.
-
Figure 5-25. Application Kit Cable Harness Assembly Installation (Right
Side)
-
Test.
-
Figure 5-27. Applications Kit Cable Harness Assembly Installation (Left
Side)
-
Figure 5-28. Application Kit Components
-
Note
-
Figure 5-29. Remote Functions Assembly
-
Figure 5-30. Wiring Harness Assembly Diagram
-
Removal/Installation Remote Functions Assembly.
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Figure 5-31. Relay Socket Replacement
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Table 5-4. Cable Harness Assembly Wiring List- Continued
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Figure 5-32. Application Kit Cable Harness Diagram
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Figure 5-33. Application Kit Electrical Schematic Diagram
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Section Vi. Acoustic Suppression Kit
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Caution
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Note
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Caution
-
Note
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Figure 5-34. Roof Stiffeners, Sealing Angle, Oil Drain, Isolators, Bottom
Panel Tray Assembly, And Trailer Brackets
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Figure 5-35. Hole Locations On Skid Base Assembly
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Figure 5-36. Mounting Hardware And Hole Location For Side Panel Assembly
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Figure 5-37. Acoustic Suppression Kit Major Components
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Appendix A References
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Appendix A References
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Appendix B Fabrication/Assembly Of Parts
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Figure 2-1. Breakout Cable (Sheet 1 Of 2)
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Figure 2-1 Breakout Cable (Sheet 2 Of 2)
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Alphabetical Index
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Alphabetical Index
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Alphabetical Index
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