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Tm-9-6115-464-12

• Chapter 1 Introduction
• Destruction Of Materlel To Prevent Enemy Use
• Description
• Figure 1-1. Engine Generator Set, Right-Front, Three-Quarter View
• Figure 1-2. Engine Generator Set, Left-Rear, Three-Quarter View
• Figure 1-3. Acoustic Suppression Kit
• Identification And Tabulated Data
• Tabulated Data
• Tabulated Data (Cont)
• Tabulated Data (Cont)
• Tabulated Data (Cont)
• Tabulated Data (Cont)
• Table 1-1. Differences In Performance Characteristics
• Figure 1-4. Engine Generator Set, Right-Front, Three-Quater Internal View
• Figure 1-5. Engine Generator Set, Left-Rear, Three-Quarter Internal View
• Figure 1-6. Engine Starting System
• Figure 1-7. Fuel System Diagram
• Figure 1-8. Engine Cooling System
• Figure 1–9. Engine Lubrication System
• Figure 1-10. Air Intake And Exhaust System
• Figure 1-11. Output Supply System
• Figure 1-12. Hydraulic System Diagram
• Chapter 2 Operating Instructions
• Controls And Instruments
• Controls And Instruments (Cont)
• Figure 2-1. Generator Set Controls And Instruments
• Installation Instructions
• Load Connection
• Figure 2-2. Installation Plan
• Figure 2-3. Ground Connections
• Figure 2-4. Load Terminal Board Assembly
• Starting The Generator Set
• Stopping The Generator Set
• Load Connections For Parallel Operation
• Figure 2-6. Paralleling For Load Transfer
• Parallel Operation (Load Sharing)
• Figure 2-7. Voltage Reconnection Board
• Figure 2-8. Starting The Generator Set (Sheet 1 Of 3)
• Figure 2-8. Starting The Generator Set (Sheet 2 Of 3)
• Figure 2-8. Starting The Generator Set (Sheet 3 Of 3)
• Figure 2-9. Stopping The Generator Set
• Parallel Operation (Load Transfer).
• Operation Of Tactical Utility Generator Sets
• Operation Of Tactical Utility Generator Sets (Cont)
• Exercise Of Engine On Standby Service
• Section Ii. Operation Under Unusual Conditions
• Operation Under Rainy Or Humid Conditions.
• Figure 2-10. Operating The Fuel Burning Winterization Kit
• Electric Winterization Kit
• Figure 2-11. Operating The Electric Winterization Kit
• Figure 2-12. Using The Wheel Mounting Kit
• Figure 2-13. Operating The Load Bank
• Applications Kit.
• Figure 2-14. Applications Kit Components
• Figure 2-15. Acoustic Suppression Kit
• Operating Procedures
• Section V. Preventive Maintenance Checks And Services (Pmcs)
• Explanation Of Columns
• Table 2-2. Operator Preventive Maintenance Checks And Services
• Table 2-2. Operator Preventive Maintenance Checks And Services - Continued
• Table 2-2. Operator Preventive Maintenance Checks And Services - Continued
• Table 2-2. Operator Preventive Maintenance Checks And Services - Continued
• Table 2-2. Operator Preventive Maintenance Checks And Services - Continued
• Table 2-2. Operator Preventive Maintenance Checks And Services - Continued
• Table 2-2. Operator Preventive Maintenance Checks And Services - Continued
• Table 2-2. Operator Preventive Maintenance Checks And Services - Continued
• Table 2-2. Operator Preventive Maintenance Checks And Services - Continued
• Table 2-2. Operator Preventive Maintenance Checks And Services - Continued
• Section Vi. Movement To A New Work Site
• Chapter 3 Operator Maintenance Instructions
• Figure 3-1. Inspecting The Breather And Breather Tube
• Figure 3-2. Inspecting The Muffler
• Plate And Sleeve Assembly
• Wiring Harnesses.
• Figure 3-3. Inspecting The Engine Air Cleaner
• Radiator
• Engine Assembly
• Oil Level Gauge And Filler Tube.
• Paralleling Cable.
• Figure 3-5. Main Fuel Tank Inspection And Service
• Table 3-1. Operator Troubleshooting
• Table 3-1. Operator Troubleshooting - Continued
• Table 3-1. Operator Troubleshooting - Continued
• Table 3-1. Operator Troubleshooting - Continued
• Chapter 4 Unit Maintenance Instructions
• Cooling System
• Section Il. Repair Parts; Special Tools, Test, Measurement, And Diagnostic Equipment (Tmde); And Special Support Equipment
• Figure 4-1. Servicing The Engine Oil Filter
• Section Iv. Preventive Maintenance Checks And Services (Pmcs)
• Table 4-1. Unit Preventive Maintenance Checks And Services
• Table 4-1. Unit Preventive Maintenance Checks And Services - Continued
• Section V. Unit Troubleshooting
• Table 4-2. Unit Troubleshooting - Continued
• Table 4-2. Unit Troubleshooting - Continued
• Table 4-2. Unit Troubleshooting - Continued
• Table 4-2. Unit Troubleshooting - Continued
• Table 4-2. Unit Troubleshooting - Continued
• Table 4-2. Unit Troubleshooting - Continued
• Table 4-2. Unit Troubleshooting - Continued
• Table 4-2. Unit Troubleshooting - Continued
• Battle Damage
• Batterles
• Figure 4-2. Battery Installation
• Table 4-3. Specific Gravity Temperature Corrections
• Slave Receptacle
• Ofigure 4-3. Slave Receptacle, Removal And Installation
• Solenoid Replacement.
• Testing.
• Figure 4-4. Starter Assembly, Removal
• Figure 4-5. Starter Brushes Replacement
• Figure 4-6. Starter Solenoid Replacement
• Starter Assembly
• Solenoid Replacement
• Testing
• Figure 4-7. Starter Assembly Removal
• Figure 4-8. Starter Brushes Replacement
• Figure 4-9. Starter Solenoid Replacement
• Battery Charging Alternator
• Table 4-5. Alternator Voltages At Ambient Temperature
• Figure 4-10. Battery Charging Alternator Removal And Installation
• Figure 4-11. Alternator Test Leads Attachment
• Coolant Temperature Transmltter
• Oil Pressure Transmitter
• Low Oil Pressure Switch
• Fuel Solenoid Valve And Rectifier Assembly
• Engine Wiring Harness Assembly
• Figure 4-13. Day Tank Fuel Level, Low Fuel Cutoff Switch, Fuel Solenoid Valve And Rectifier Assembly, Removal And Installation
• Section Viii. Unit Maintenance Of The Engine Fuel System
• Figure 4-14. Fuel Transfer Pumps, Service And Replacement
• Fuel Strainer And Filter Assembly
• Figure 4-16. Fuel Strainer And Filter Housing, Disassembly And Reassembly
• Day Tank Assembly
• Figure 4-17. Day Tank Assembly, Removal And Installation
• Secondary Fuel Filter
• Figure 4-18. Secondary Fuel Filter Assembly, Removal And Installation
• Figure 4-19. Secondary Fuel Filter, Disassembly And Reassembly
• Fuel Injection Nozzle Holders And Lines
• Figure 4-20. Fuel Injection Nozzle Holders And Lines, Exploded View
• Figure 4-21. Fuel Lines And Fittings, Exploded View (Sheet 1 Of 2)
• Figure 4-21. Fuel Lines And Fittings, Exploded View (Sheet 2 Of 2)
• Start Aid Assembly
• Figure 4-22. Start Aid Assembly, Removal And Installation
• Section Ix. Unit Maintenance Of The Engine Cooling System
• Figure 4-23. Grille, Radiator, And Shutter Assembly, Exploded View
• Radiator
• Figure 4-24. Radiator Hose Replacement
• Shutter Assembly
• Cooling Fan
• Figure 4-25. Water Pump, Cooling Fan And V-Belt, Removal And Installation
• Coolant Thermostat And Housing
• Figure 4-26. Coolant Thermostat, Removal And Installation
• Section X. Unit Maintenance Of The Engine Lubrication System
• Figure 4-27. Lubrication Oil Filter Assembly, Removal And Installation
• Figure 4-28. Hydraulic Sump And Filter Service
• Section Xl. Unit Maintenance Of The Hydraulic System
• Figure 4-29. Servicing The Hydraulic Actuator Unit Filter
• Figure 4-30. Hydraulic Lines And Fittings, Exploded View
• Section Xii. Unit Maintenance Of The Intake And Exhaust Systems And Breather Tube
• Air Cleaner Assembly. Element
• Muffler
• Figure 4-32. Air Cleaner Assembly, Exploded View
• Figure 4-34. Breather And Breather Tube, Exploded View
• Section Xiii. Unit Maintenance Of The Engine Assembly
• Figure 4-35. Intake Manifold, Removal And Installation
• Rocker Arm Assembly
• Engine Testing
• Section Xiv. Unit Maintenance Of The Generator Set Controls
• Figure 4-38. Control Cubicle Assembly, Exploded View (Sheet 1 Of 3)
• Figure 4-38. Control Cubicle Assembly, Exploded View (Sheet 2 Of 3)
• Figure 4-38. Control Cubicle Assembly, Exploded View (Sheet 3 Of 3)
• Coolant Temperature Gauge
• Hourmeter
• Cleaning And Inspection
• Kilowatt Meter
• Ac Current Meter
• Figure 4-39. Volts-Amps Transfer Switch Schematic Diagram
• Control Cubicle Wiring Harness Assembly
• Frequency Adjust Rheostat (Precise Sets Only)
• Battle Short Switch.
• Operations Switch
• Panel Light Switch.
• Start-Run-Stop Switch
• Engine Primer Switch
• Removal
• Figure 4-40. Fault Locating Indicator Lamp And Fuse Replacement
• Figure 4-41. Fault Locating Indicator, Exploded View (Sheet 1 Of 2)
• Figure 4-41. Fault Locating Indicator, Exploded View (Sheet 2 Of 2)
• Figure 4-42. Manual Speed Control, Exploded View
• Dc Control Circuit Breaker
• Figure 4-43. Dc Circuit Breaker, Removal And Installation
• Governor Control Unit
• Voltage Reconnection Board
• Figure 4-45. Voltage Rconnection Board, Removal And Installation
• Figure 4-46. Main Load Contactor, Removal
• Figure 4-47. Terminal Clip Detail B Detail D Replacement
• Convenience Receptacle And Circuit Breaker.
• Figure 4-48. Convenience Receptacle And Circuit Breaker, Removal And Installation
• Paralleling Receptacles
• Figure 4-49. Paralleling Receptacles, Removal And Installation
• Section Xvi. Unit Maintenance Of The Generator Assembly
• Figure 4-50. Housing Assembly, Exploded View (Sheet 1 Of 2)
• Figure 4-50. Housing Assembly, Exploded View (Sheet 2 Of 2)
• Plate And Sleeve Assembly.
• Figure 4-51. Plate And Sleeve Assembly, Exploded View
• Figure 4-52. Tool Stowage Box
• Figure 4-53. Repair Of Auxiliary Fuel Line
• Figure 4-54. Repair Of Paralleling Cable
• Chapter 5 Material Used In Conjunction With The Generator Set
• Figure 5-1. Fuel Burning Winterization Kit Installation (Sheet 1 Of 2)
• Figure 5-1. Fuel Burning Winterization Kit Installation (Sheet 2 Of 2)
• Preventive Maintenance Checks And Services
• Figure 5-2. Fuel Burning Winterization Kit Heater Assembly, Inspection And Service
• Figure 5-3. Fuel Burning Winterization Kit Heater Control Assembly Maintenance
• Unit Maintenance Of Fuel Burning Winterization Kit, Heater Control.
• Figure 5-4. Fuel Burning Winterization Kit Heater Assembly Maintenance
• Removal
• Thermostat Switch.
• Table 5-1. Operator Preventive Maintenance Checks And Services
• Table 5-1. Operator Preventive Maintenance Checks And Services - Continued
• Table 5-1. Operator Preventive Maintenance Checks And Services - Continued
• Table 5-2. Unit Preventive Maintenance Checks And Services For Fuel Burning Winterization Kit
• Table 5-3. Operator Troubleshooting For Fuel Burning Winterization Kit
• Table 5-4. Unit Troubleshooting For Fuel Burning Winterization Kit
• Table 5-4. Unit Troubleshooting For Fuel Burning Winterization Kit - Continued
• Section Ill. Electric Winterization Kit
• Figure 5-5. Electric Winterization Kit Installation (Sheet 1 Of 2)
• Figure 5-5. Electric Winterization Kit Installation (Sheet 2 Of 2)
• Preventive Maintenance Checks And Services
• Figure 5-6. Electric Winterization It Control Assembly Indicator Lamp Fuse Replacement
• Table 5-5. Operator Preventive Maintenance Checks And Services For Electric Interval Before Before Before Location Item To Check/ Service Power Cable Coolant Line Valves Generator Set Radiator Winterization Kit
• Table 5-5. Operator Preventive Maintenance Checks And Services For Electric Interval Before Before During Winterization Kit - Continued
• Table 5-5. Operator Preventive Maintenance Checks And Services For Electric Interval Before Before During Winterization Kit - Continued
• Unit Maintenance Of Electric Winterization Kit
• Fuse Holder Assembly
• Figure 5-7. Electric Winterization Kit Control Assembly, Exploded View
• Thermostat Switch
• Heating Elements
• Wiring Harnesses
• Figure 5-8. Electric Winterization Kit Wiring Harness, Dwg. No. 72-2855
• Table 5-6. Unit Preventive Maintenance Checks And Services For Electric Winterization Kit
• Table 5-8. Unit Troubleshooting For Electric Winterization Kit
• Table 5-8. Unit Troubleshooting For Electric Winterization Kit (Cont)
• Section Iv. Wheel Mounting Kit
• Operator's Maintenance Of Wheel Mounting Kit
• Figure 5-9. Wheel Mounting Kit, Front Axle And Tow Bar Assembly, Exploded View
• Table 5-9. Operator Preventive Maintenance Checks And Services For Wheel Mounting Kit
• Table 5-9. Operator Preventive Maintenance Checks And Services For Wheel Mounting Kit - Continued
• Table 5-10. Unit Preventive Maintenance Checks And Services For Wheel Mounting Kit
• Table 5-12. Unit Troubleshooting For Wheel Mounting Kit
• Table 5-12. Unit Troubleshooting For Wheel Mounting Kit - Continued
• Unit Maintenance Of Wheel Mounting Kit
• Wheel Bearings
• Brakes
• Figure 5-10. Wheel Mounting Kit, Wheels And Brakes, Exploded View
• Section V. Load Bank Kit
• Figure 5-11. Load Bank Installation
• Preventive Maintenance Checks And Services
• Table 5-13. Operator Preventive Maintenance Checks And Services For Load Bank
• Table 5-15. Unit Troubleshooting For Load Bank
• Figure 5-12. Load Bank Assembly, Exploded View
• Load Selector Switch
• Indicator Light.
• Thermostat Switch
• Wiring Harness
• Figure 5-13. Load Bank Wiring Diagram, Dwg. No. 72-2826 (Sheet 1 Of 2)
• Figure 5-13. Load Bank Wiring Diagram, Dwg. No. 72-2826 (Sheet 2 Of 2)
• Figure 5-14. Load Bank Schematic Diagram, Dwg. No. 72-2827
• Section Vi. Applications Kit
• Unit Maintenance Of Applications Kit.
• Figure 5-15. Remote Functions Assembly
• AcousticSuppression Kit Installation And Removal
• Figure 5-16. Applications Kit Cable Harness Assembly Installation (Right Side)
• Figure 5-17. Applications Kit Cable Harness Assembly Installation (Left Side)
• Install Acoustic Suppression Kit On Generator Set.
• Install Acoustic Suppression Kit On Generator Set. (Cont)
• Figure 5-18. Roof Stiffeners, Sealing Angle, Oil Drain, Isolators, Botttom Panel Tray Assembly, And Trailer Brackets
• Figure 5-19. Acoustic Suppression Kit Major Components
• Appendix A References
• Maintenance
• Appendix B Maintenance Allocation Chart (Mac)
• Explanation Of Columns In The Mac, Section Il.
• Explanation Of Columns In Tool And Test Equipment Requirements.Section Ill.
• Section Il. Maintenance Allocation Chart
• Section Il. Maintenance Allocation Chart
• Section Il. Maintenance Allocation Chart
• Section Il. Maintenance Allocation Chart
• Section Il. Maintenance Allocation Chart
• Section Il. Maintenance Allocation Chart
• Section Il. Maintenance Allocation Chart
• Section Il. Maintenance Allocation Chart
• Section Il. Maintenance Allocation Chart
• Section Il. Maintenance Allocation Chart
• Section Il. Maintenance Allocation Chart
• Section Il. Maintenance Allocation Chart
• Section Il. Maintenance Allocation Chart
• Section Il. Maintenance Allocation Chart
• Section Il. Maintenance Allocation Chart
• Section Il. Maintenance Allocation Chart
• Section Il. Maintenance Allocation Chart
• Section Il. Maintenance Allocation Chart
• Section Ill. Tools And Test Equipment
• Section Ill. Tools And Test Equipment
• Section Iv. Remarks
• Appendix D Expendable And Durable Items List
• Section Il. Expendable/Durable Supplies And Materials List
• Appendix E Additional Authorization List
• Section Ii. Additional Authorization List
• Alphabetical Index
• Alphabetical Index (Cont)
• Alphabetical Index (Cont)
• Alphabetical Index (Cont)
• Alphabetical Index (Cont)
• Alphabetical Index (Cont)
• Fo-1. Ac And Dc, 15 And 30 Kw, 50/60 And 400 Hz, Precise And Utility, Wiring Diagram, Dwg. No. 72-2205 (Sheet 1 Of 4)
• Fo-1. Ac And Dc, 15 And 30 Kw, 50/60 And 400 Hz, Precise And Utility, Wiring Diagram, Drawing No. 72-2205 (Sheet 2 Of 4)
• Fo-1. Ac And Dc, 15 And 30 Kw, 50/60 And 400 Hz, Precise And Utility, Wiring Diagram, Drawing No. 72-2205 (Sheet 3 Of 4)
• Fo-1. Ac And Dc, 15 And 30 Kw, 50/60 And 400 Hz, Precise And Utility, Wiring Diagram, Dwg. No. 72-2205 (Sheet 4 Of 4)
• Fo-2. Ac Schematic Diagram
• Fo-3. Dc Schematic Diagram, 15 And 30 Kw, Precise Generator Sets, Drawing No. 72-2269
• Fo-3. Ac Schematic Diagram, 15 And 30 Kw, Precise Generator Sets, Drawing No. 72-2295
• Fo-5. Dc Schematic Diagram, 15 And 30 Kw, Utility Generator Sets, Drawing No. 72-2277
• Fo-6. Dc Schematic
• Fo-7. Dc Troubleshooting Diagram
• Fo-8. Ac Troubleshooting Diagram
• Schematic Diagram, Ac,15 Kw, 400 Hz, Dod Generator Sets, Precise, Electric Governed
• Fo-9. Dc Troubleshooting Diagram
• Troubleshooting Diagram
• The Metric System And Equivalents

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