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Figure 2-3. External Power Box Assembly, Removal and Installation (Sheet 2 of 2) | Up
TM-5-6115-593-34 Generator Set Diesel Engine Driven Tactical Skid Mtd. 600 Kw 3 Phase 4 Wire 120/208 and 240/416 Volts Manual | Next
Figure 2-4. Radiator Assembly, Removal and Installation |
TM5-6115-593-34
NAVFAC P-8-631-34
TO-35C2-3-463-2
(9)
Attach buss bars (39, 42, and 45, figure 11-1) to circuit breaker using screws, washers, and nuts. Secure
opposite ends of buss bars to vertical buss bars in reconnection box.
(10)
If generator set has a housing, replace right side panel in accordance with Chapter 15.
2-16. RADIATOR ASSEMBLY.
a. Removal. The complete radiator assembly is removed from generator set in accordance with paragraph 7-3 a or 7-
7 a.
b. Installation. Install radiator assembly in accordance with paragraph 7-3 b or 7-7 b and torque screws as shown in
figure 2-4.
2-17. GENERATOR.
a. Removal. Remove generator in accordance with paragraph 11-5 b(1).
b. Installation. Install generator in accordance with paragraph 11-5 b(2).
2-18. ENGINE.
a. Removal.
(1)
Drain the engine cooling and lube systems and hydraulic sump as instructed in the Operator/Crew and
Organizational Maintenance Manual.
(2)
Disconnect the batteries.
(3)
Disconnect the exhaust breather pipes from engine.
(4)
Disconnect and remove air cleaner assembly hoses from two air shutdown valves.
(5)
Disconnect and remove two hoses between air shutdown valves and turbochargers.
(6)
Disconnect and remove two exhaust hoses from the turbochargers.
(7)
Disconnect all cooling system hoses.
(8)
Disconnect interconnecting wiring harnesses. Be sure to tag all wires.
(9)
Tag and disconnect fuel lines.
(10)
Uncouple generator from engine in accordance with paragraph 11-5 b. Disengage coupling from engine by
backing off the generator.
(11)
Remove engine mounting bolts (see figure 2-5).
WARNING
CLEAR AREA OF PERSONNEL AND OTHER EQUIPMENT WHEN ATTEMPTING TO LIFT THE
ENGINE.
(12)
If the engine is to be removed with an overhead hoist or crane, proceed as follows:
(a) Remove roof panels in accordance with Chapter 15.
(b) Remove silencer frame tie bar and frame support bar (5 and 13, figure 6-1) in accordance with paragraph 6-2.
WARNING
OVERHEAD OPERATIONS HAVE INHERENT HAZARDS THAT CANNOT BE MECHANICALLY
SAFEGUARDED. HARD HATS AND SAFETY SHOES ARE REQUIRED.
(c) Attach a suitable lifting device of at least 10-ton capacity to the engine hoist brackets.
(d) Hoist engine up forward to clear generator and lift off skid base. Place engine on a suitable engine support
stand.
(13)
If engine is to be removed with a forklift, proceed as follows:
2-12
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