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Table 2-2. Generator Set, Troubleshooting - Continued | Up
TM-5-6115-593-34 Generator Set Diesel Engine Driven Tactical Skid Mtd. 600 Kw 3 Phase 4 Wire 120/208 and 240/416 Volts Manual | Next
Figure 2-1. Location of Major Components |
TM5-6115-593-34
NAVFAC P-8-631-34
TO-35C2-3-463-2
a. Removal
(1)
If generator set has a housing, remove left and right access doors in accordance with Chapter 15.
(2)
Disconnect electric connectors J1 through J6 at rear of control cubicle.
(3)
Remove screws, nuts, and lockwashers, between brackets and control cubicle. Do not remove bottom
brackets from AC-DC control box assembly and external power box assembly.
(4)
Using a hoist, remove control cubicle by sliding out over bottom brackets.
WARNING
OVERHEAD OPERATIONS HAVE INHERENT HAZARDS THAT CANNOT BE MECHANICALLY
SAFEGUARDED. HARD HATS AND SAFETY SHOES ARE REQUIRED.
b. Installation
(1)
Using a suitable hoist, line up unit on brackets (two on each side) and slide unit in.
(2)
Attach screws, nuts, and washers from control cubicle to each of the four angle brackets.
(3)
Connect electrical connectors to J1 through J6 at rear of control cubicle.
(4)
If generator set had a housing, replace left and right access doors in accordance with Chapter 15.
2-14. AC-DC CONTROL BOX ASSEMBLY. The AC-DC control box assembly, figure 2-2, is mounted on the left side of
the control cubicle
a. Removal
(1)
If generator set has a housing, remove left rear panel in accordance with Chapter 15.
(2)
Disconnect electrical connectors J5, J6, J26, J27, and J31 on enclosure assembly. Tag and disconnect
terminals of the shielded cable assembly, loosen adapter then remove shielded cable from AC-DC control box.
(3)
Remove screws, washers, and nuts attaching AC-DC control box assembly to the support frame upright.
(4)
Remove screws, washers, and nuts attaching AC-DC control box assembly base to the brackets on skid base.
(5)
Remove control cubicle per paragraph 2-13.a.
(6)
Using a hoist, remove AC-DC control box assembly.
b. Installation
(1)
Secure all generator set wiring and cables in vicinity of AC-DC control box assembly location.
(2)
Using a suitable hoist, locate unit on skid and attach to skid with screws, washers, and nuts (see figure 2-2)
(3)
Similarly, attach screws, washers, and nuts from unit to frame support upright.
(4)
Install control cubicle per paragraph 2-13 b.
(5)
Connect electrical connectors to J5, J6, J26, J27, and J31 on enclosure assembly. Connect terminals of
shielded cable assembly, remove tags, and tighten adapter.
(6)
If generator set has a housing, replace left rear panel in accordance with Chapter 15.
2-15. EXTERNAL POWER BOX ASSEMBLY.
The external power box assembly, figure 2-3, is mounted at the right of the control cubicle.
a. Removal
(1)
If generator set has a housing, remove left rear
2-7
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