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Page Title: Table 1-2. Repair and Replacement Standards - Continued
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Table 1-2.  Repair and Replacement Standards
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TM-5-6115-593-34 Generator Set Diesel Engine Driven Tactical Skid Mtd. 600 Kw 3 Phase 4 Wire 120/208 and 240/416 Volts Manual
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Table 1-2.  Repair and Replacement Standards - Continued

TM5-6115-593-34 NAVFAC P-8-631-34 TO-35C2-3-463-2 Table 1-2.  Repair and Replacement Standards - Continued NEW MINIMUM NEW MAXIMUM PART OR LOCATION WORN LIMIT INCH (mm) INCH (mm) Cylinder liner counterbore Shim part number 143938 0.0063 0.007 (0.160) (0.196) 143939 0.0072 0.0088 (0.183) (0.224) 143946 0.0081 0.0099 (0.206) (0.251) 143947 0.018 0.022 (0.457) (0.56) 143948 0.028 0.034 (0.71) (0.86) 143949 0.056 0.068 (1.42) (1.73) Main bearing cap interference Fit in block 0.002 0.004 (0.05) (0.10) Idler Gear Bushing inside diameter 2.002 2.000 2.001 (50.85) (50.80) (50.83) Idler gear hub 1.9965 1.9975 1.998 (50.711) (50.77) (50.75) Thrust washer 0.090 0.093 0.098 (2.29) (2.36) (2.49) Crankshaft Connecting rod journal 3.747 3.7485 3.750 Outside diameter (95.17) (95.212) (95.25) Main bearing journal 5.7465 5.7485 5.750 Outside diameter (145.961) (146.011) (146.500) Main and rod journals 0.002 Out-of-round (0.05) (total indicated runout) Bearings Main bearings Shell thickness 0.1692 0.1705 0.1712 (4.298) (4.331) (4.348) Journal oil clearance (main 0.010 0.0026 0.0065 (0.254) (0.066) (0.165) Rod bearings Shell thickness 0.1232 0.1245 0.1250 (3.129) (3.162) (2.175) Journal oil clearance 0.0085 0.0018 0.0053 (connecting rod) (0.216) (0.046) (0.135) 1-8

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