TM-5-6115-465-10-HR0001.gif
TM-5-6115-465-10-HR0002.gif
TM-5-6115-465-10-HR0003.gif
TM-5-6115-465-10-HR0004.gif
TM-5-6115-465-10-HR0005.gif

Tm-5-6115-545-34

• Chapter 1 Introduction
• Exciter Field Voltage And Current Versus Load
• Turbocharger.
• Short Circuit Relay.
• Alternator.
• Table 1-1. Time Standards
• Table 1-1. Time Standards (Cont)
• Figure 1-1. Schematic Diagram, Control Panel Relay, A4
• Figure 1-2. Schematic Diagram, Fault Indicator Panel
• Figure 1-3. Wiring Diagram, Fault Indicator Panel
• Figure 1-10. Wiring Schematic Diagram, Voltage Regulator
• Figure 1-13. Schematic Diagram, Fuel Burning Winterization Kit
• Figure 1-14. Wiring Diagram, Fuel Burning Winterization Kit
• Figure 1-15. Schematic Wiringf Diagram Electric Winterization Kit
• Table 1-2. Repair And Replacement Standards
• Table 1-2. Repair And Replacement Standards - (Cont)
• Table 1-2. Repair And Replacement Standards - (Cont)
• Table 1-2. Repair And Replacement Standards - (Cont)
• Table 1-2. Repair And Replacement Standards - (Cont)
• Table 1-2. Repair And Replacement Standards - (Cont)
• Table 1-2. Repair And Replacement Standards - (Cont)
• Table 1-2. Repair And Replacement Standards - (Cont)
• Table 1-2. Repair And Replacement Standards - (Cont)
• Table 1-2. Repair And Replacement Standards - (Cont)
• Table 1-2. Repair And Replacement Standards - (Cont)
• Table 1-2. Repair And Replacement Standards - (Cont)
• Table 1-3. Specified Torque Values
• Table L-3. Specified Torque Values - (Cont)
• Table 1-4. Engine Generator Set Classification
• Table 1-5. Electrical Performance Characteristic Parameters Ac Precise (Class 1)
• Table 1-5. Electrical Performance Characteristic Parameters Ac Precise (Class 1) (Cont)
• Table 1-6. Electrical Performance Characteristic Parameters Ac Utility (Class 2)
• Table 1-6. Electrical Performance Characteristic Parameters Ac Utility (Class 2) (Cont)
• Chapter 2 General Maintenance Instructions
• Table 2-1. Tools And Support Equipment, Test, Repair Calibration And Handling
• Figure 2-0. Breakout Cable (Sheet 1 Of 2)
• Figure 2-O. Breakout Cable (Sheet 2 Of 2)
• Table 2-1. Tolls And Support Equipment, Test, Repair Calibration And Handling
• Table 2-1. Tools And Support Equipment, Test, Repair Calibration And Handling (Cont)
• Table 2-1. Tools And Support Equipment, Test, Repair Calibration And Handling (Cont)
• Table 2-1. Tools And Support Equipment, Test, Repair Calibration And Handling (Cont)
• Table 2-1. Tools And Support Equipment, Test, Repair Calibration And Handling (Cont)
• Table 2-1. Tools And Support Equipment, Test, Repair Calibration And Handling (Cont)
• Table 2-1. Tools And Support Equipment, Test, Repair Calibration And Handling (Cont)
• Table 2-2. Generator Set Troubleshooting
• Table 2-2. Generator Set Troubleshooting (Cont)
• Table 2-2. Generator Set Troubleshooting (Cont)
• Table 2-2. Generator Set Troubleshooting (Cont)
• Table 2-2. Generator Set Troubleshooting (Cont)
• Table 2-2. Generator Set Troubleshooting (Cont)
• Table 2-2. Generator Set Troubleshooting (Cont)
• Table 2-2. Generator Set Troubleshooting (Cont)
• Table 2-2. Generator Set Troubleshooting (Cont)
• Table 2-2. Generator Set Troubleshooting (Cont)
• Section Iv. Removal And Installation Of Major Components
• Figure 2-1. Component Locations (Right And Left Side)
• Figure 2-2. Generator Removal
• Engine Removal
• Figure 2-3. Engine Removal
• Engine Generator Assembly Removal
• Figure 2-4. Engine Generator Removal
• Chapter 3 Generator Set Controls Repair Instructions
• Figure 3-1. Fault Locating Indicator
• Figure 3-2. Assembly, Fault Indicator
• Section Iii. Control Cubicle
• Figure 3-3. Relay Assembly
• Figure 3-4. Control Cubicle Transducer, Test Setup
• Control Cubicle Wiring Harness
• Panel Light Test.
• Voltage Adjusting Rheostat Test
• Chapter 4 Housing Group Repair Instructions
• Chapter 5 Wiring Harness Repair Instructions
• Figure 5-1. Ac Power Control 50/60 Hz Wiring Harness
• Figure 5-2. Ac Power Control 400 Hz, Wiring Harness (Sheet 1 Of 2)
• Figure 5-2. Ac Power Control 400 Hz, Wiring Harness (Sheet 2 Of 2)
• Figure 5-4. Dc Power Cables Wiring Harness (Sheet 1 Of 2)
• Figure 5-4. Dc Power Cables Wiring Harness (Sheet 2 Of 2)
• Figure 5-6. Convenience And Paralleling, Wiring Harness (Sheet 1 Of 2)
• Figure 5-8. Fault Indicator Panel, Interconnecting Wiring Harness
• Figure 5-9. Control Cubicle, Interconnecting Wiring Harness (Sheet 1 Of 2)
• Figure 5-9. Control Cubicle, Interconnecting Wiring Harness (Sheet 2 Of 2)
• Figure 5-10. Control Cubicle, Wiring Harness (Sheet 1 Of 3)
• Figure 5-10. Control Cubicle, Wiring Harness (Sheet 2 Of 3)
• Figure 5-11. Special Ac Power Cables
• Figure 5-12. Curennt Transformer Assembly
• Figure 5-13. Current Transformer Assembly Mode Ii Sets Wiring Harness
• Figure 5-14. Electric Governor Control (Class 1 Mode I) Sets, Wiring Harness (Sheet 1 Of 2)
• Figure 5-14. Electric Governor Control (Class 1 Mode I) Sets, Wiring Harness (Sheet 2 Of 2)
• Figure 5-15. Electric Governor Control (Class 1 Mode Ii) Sets, Wiring Harness
• Figure 5-16. Electric Governor Control To Actuator Wiring Harness, Class 1 Sets
• Figure 5-17. Electric Governor Control To Actuator Class 1 Sets Feedback Cable
• Figure 5-19. Tactical Relay Assembly, Wwiring Harness
• Figure 5-20. Tactical Relay Assembly, Interconnecting Wiring Harness
• Figure 5-21. Load Bank Interconnect, Tactical Relay
• Figure 5-23. Precise Relay Assembly (Class 1 Mode I) Sets, Wiring Harness
• Figure 5-24. Excitation System Assembly, Wiring Harness
• Figure 5-25. Excitation System Assembly Interconnecting Wiring Harness
• Figure 5-26. Voltage Regulator Wiring Harnes
• Figure 5-27. Set Special Relay Assembly (Class 1, Mode I) Sets. Wiring Harness (Sheet 2 Of 5)
• Figure 5-27. Set Special Relay Assembly (Class 1, Mode I) Sets, Wiring Harness (Sheet 3 Of 5)
• Figure 5-27. Set Special Relay Assembly (Class 1, Mode I) Sets, Wiring Harness (Sheet 4 Of 5)
• Figure 5-27. Set Special Relay Assembly (Class 1, Mode I) Sets, Wiring Harness (Sheet 5 Of 5)
• Figure 5-28. Set Special Relay Assembly (Class 1, Mode Ii) Sets, Wiring Harness (Sheet 2 Of 5)
• Figure 5-28. Set Special Relay Assembly (Class 1, Mode Ii) Sets, Wiring Harness (Sheet 3 Of 5)
• Figure 5-28. Set Special Relay Assembly (Class 1, Mode Ii) Sets, Wiring Harness (Sheet 4 Of 5)
• Figure 5-28. Set Special Relay Assembly (Class 1, Mode Ii) Sets, Wiring Harness (Sheet 5 Of 5)
• Figure 5-29. Load Measuring Unit Interconnecting, Wiring Harness
• Figure 5-30. Engine Accessories, Wiring Harness (Sheet 2 Of 3)
• Figure 5-30. Engine Accessories, Wiring Harness (Sheet 3 Of 3)
• Figure 5-31. Paralleling Cable Assembly
• Figure 5-32. Fuel Burning Winterization Kit, Wiring Harness
• Figure 5-33. Fuel Burning Winterization Control, Wiring Harness
• Figure 5-34. Electric Winterization Kit, Wiring Harness (Sheet 1 Of 2)
• Figure 5-34. Electric Winterization Kit, Wiring Harness (Sheet 2 Of 2)
• Figure 5-35. Electric Heater Control Box, Wiring Harness (Sheet 1 Of 2)
• Figure 5-35. Electric Heater Control Box, Wiring Harness (Sheet 2 Of 2)
• Figure 5-36. Load Bank, Wirng Harness
• Figure 5-36. Load Bank, Wiring Harness (Sheet 2 Of 3)
• Figure 5-36. Load Bank, Wiring Harness (Sheet 3 Of 3)
• Figure 5-37. Load Bank Capacitor (Sheet 1 Of 2)
• Figure 5-37. Load Bank Capacitor (Sheet 2 Of 2)
• Figure 5-38. Load Bank Control Panel, Wiring Harness (Sheet 1 Of 2)
• Figure 5-38. Load Bank Control Panel, Wiring Harness (Sheet 2 Of 2)
• Figure 5-39. Special Purpose Cables Assembly
• Figure 5-40. Rfi Capacitors, Wiring Harness
• Section Ii. Main Load Contactor
• Figure 6-1. Main Load Contactor (Sheet 1 Of 3)
• Figure 6-1. Main Load Control (Sheet 2 Of 3)
• Figure 6-1. Main Load Contactor (Sheet 3 Of 3)
• Remove Clamp
• Figure 6-1b. Actuator Assembly Adjustment Procedure
• Figure 6-1c. Contactor Adjustment
• Figure 6-Ld. Main Load Contactor (Sheet L Of 3)
• Figure 6-Ld. Main Load Contactor (Sheet 2 Of 3)
• Figure 6-1d. Main Load Contactor (Sheet 3 Of 3)
• Figure 6-2. Routing Main Generator Leads Through Current Transformers
• Figure 6-3. Current Transformer Assembly And Load Connecting Group Mounting Brackets
• Figure 6-4. Current Transformer Assembly
• Cleaning, Inspection, And Testing.
• Chapter7 Electro-Hydraulic Governing System
• Disassembly And Repair
• Figure 7-1. Electric Governor Control Unit Removal
• Figure 7-2. Electric Governor Control Unit
• Figure 7-3. Electric Governor Control Unit, Magnetic Amplifier Bias Test (50/60 Hz)
• Figure 7-4. Electric Governor Control Unit, Frequency Sensing Check
• Table 7-2. Electric Governor Control Unit Component Values
• Figure 7-5. Electric Governor Control Unit, Rectifier Bridge And Feedback Winding Test
• Figure 7-6. Electric Governor Control Unit Parallel Winding Test (50/60 Hz)
• Table 7-3. Resistance Test (400 Hz)
• Figure 7-7. Electric Governor Control Unit, Magnetic Amplifier Bias Test (400 Hz)
• Figure 7-8. Electric Governor Control Unit, Frequency Sensing Check (400 Hz)
• Figure 7-9. Electric Governor Control Unit, Rectifier Bridge And Feedback Winding Test (400 Hz)
• Figure 7-11. Electric Governor Control Unit, Test Position For Unpotted Units
• Figure 7-12. Electric Governor Wiring Board Assembly (Sheet 1 Of 2)
• Figure 7-12. Electric Governor Wiring Board Assembly (Sheet 2 Of 2)
• Key To Fig. 7-12
• Figure 7-13. Electric Governor Control Unit, Location Of Adjustments And Controls
• Governor Control Unit
• Figure 7-14. Functional Theory Of Operation
• Table 7-4. Governor Malfunction Testing
• Actuator Unit
• Figure 7-15. Governor Control Unit Removal And Installation
• Figure 7-16. Actuator Removal And Installation
• Figure 7-17. Magnetic Puckup Removal And Installation
• Figure 7-18. 400 Hz Electric Governor System Wiring Harness Assembly Drawfing No. 84-704 (Sheet 1 Of 2)
• Chapter 8 Relay Table Group Repair Instructions
• Table 8-1. Relay Table Group Equipment Tests
• Table 8-1. Relay Table Group Equipment Tests (Cont)
• Figure 8-1. Relay Table And Related Parts
• Figure 8-2. Tactical Relay Box Assembly
• Figure 8-3. Tactical Relay Resistor Assembly
• Figure 8-4. Precise Relay Box Assembly
• Figure 8-5. Resistor Assembly (A6)
• Special Relay Box Assembly.
• Key To Fig. 8-6
• Figure 8-6. Special Relay Box Assembly (Sheet 1 Of 2)
• Figure 8-6. Special Relay Box Assembly (Sheet 2 Of 2)
• Figure 8-7. Dc Relay Assembly (A5)
• Figure 8-8. Short (E) Repeat Paragraph (D) For Autotrans- Formers T-2 And T3. The Test Results Should Be The Same As For T1. Repeat Paragraph (D) For All 3 Autotransformers. The Test Results Should Be The Same. (6) Make A Point-To-Point Check Of All Wiring And Chassis -Mounted Components. (See Schematic Diagrams In Chapter 1.) 8-14 Change 1 Circuit Me 6115-545-34/8-8 Cl Relay Test Set-Up
• Figure 8-9. Overvoltage Relay Test Set-Up
• Figure 8-10. Reverse Power Relay Test Set-Up
• Figure 8-11. Overload Relay Test Set-Up
• Figure 8-12. Underfrequency Relay Test Set-Up
• Figure 8-13. Undervoltage Relay Test Set-Up
• Figure 8-13a. Dc Relay Assembly (A5) Test Setup
• Special Relay Assembly
• Figure 8-14. Permissive Parallel Relay Test Set-Up
• Section Iii. Excitation System Assembly
• Figure 8-15. Excitation System Assembly
• Voltage Regulator
• Figure 8-16. Voltage Regulator
• Figure 8-17. Voltage Regulator Printed Circuit Board Assembly
• Figure 8-18. Electronic Component Assembly
• Figure 8-19. Excitation Assembly System Test Set-Up
• Section Iv. Load Measuring Unit
• Figure 8-20. Load Measuring Unit Disassembly
• Figure 8-21. Load Measuring Unit Test, Schematic Diagram
• Figure 8-22. Load Measuring Unit Test, Voltage Relationship Graph
• Chapter 9 Generator Assembly Repair Instructions
• Figure 9-1. Ac Generator Assembly
• Key To Fig. 9-1
• Removal Of Bearing With Generator Installed.
• Figure 9-2. Rectifier Assembly
• Stator Winding Procedures
• Figure 9-3. Strator Winding And Coil Connection
• Table 9-1. Stator Winding Data (50/60 Hz)
• Table 9-2. Rotor Winding Data (50/60 Hz)
• Figure 9-5. Stator Winding And Coil Connection (400 Hz) (Sheet 2 Of 2)
• Table 9-4. Rotor Winding Data (400 Hz)
• Figure 9-7. Exciter Rotor Winding And Coil Connection
• Figure 9-8. Exciter Rotor Winding And Coil Connection
• Table 9-6. Exciter Rotor Winding Data (50/60 And 400 Hz)
• Chapter 10 Day Tank Assembly Repair Instructions
• Chapter 11 Lifting Frame Repair Instructions
• Figure 11-1. Lifting Frame Assembly
• Chapter 12 Cooling Group Repair Instructions
• Figure 12-1. Control Assembly
• Figure 12-2. Shutter Assembly
• Tm-5-6115-545-34_315
• Figure 13-1. Hydraulic Actuator And Related Parts
• Figure 13-2. Hydraulic Actuator
• Installation
• Figure 13-3. Hydraulic Actuator Tests, Schematic Diagram
• Section Ii. Hydraulic Sump And Filter
• Chapter 14 Engine Assembly And Components Repair Instructions
• Section Ii. Battery Charging Alternator
• Figure 14-1. Voltage Regulator And Alternator Test
• Disassembly, Cleaning And Inspection
• Figure 14-2. Alternator Assembly
• Figure 14-3. Regulator Excitation Test Circuit
• Figure 14-5. Hydraulic Pump And Related Parts
• Cleaning, Inspection, And Repair.
• Section Iv. Speed Switch, Tachometer Drive And Adapter
• Figure 14-6. Speed Switch Sensitivity Tests
• Figure 14-7. Speed Switch
• Figure 14-7a. Speed Switch
• Figure 14-8. Tachometer Drive
• Section V. Electric Starter
• Figure 14-10. Electrical Starter Brush And Solenoid Assembly
• Figure 14-11. Electric Starter Assembly
• Figure 14-12. Frame And Field Assembly
• Figure 14-13. Solenoid Assembly
• Cleaning And Inspection
• Drive Assembly.
• Figure 14-14. Solenoid Adjustments
• Figure 14-15. Drive Assembly Pinion, Clearance Adjustments
• Figure 14-16. Electric Starter, Test Circuits
• Section Vi. Lube Oil Cooler And Filter Bypass Valve
• Figure 14-17. Lube Oil Cooler
• Figure 14-18. Lube Oil Bypass Valve
• Section Vii. Nozzle Holder Assemblies
• Figure 14-19. Nozzle Holder Assembly
• Test And Adjustment.
• Section Viii. Fuel Injection Pump And Related Parts
• Table 14-1. Fuel Injection Pump Troubleshooting Chart
• Table 14-1. Fuel Injection Pump Troubleshooting Chart (Cont)
• Table 14-1. Fuel Injection Pump Troubleshooting Chart (Cont)
• Table 14-1. Fuel Injection Pump Troubleshooting Chart (Cont)
• Table 14-1. Fuel Injection Pump Troubleshooting Chart (Cont)
• Table 14-1. Fuel Injection Pump Troubleshooting Chart (Cont)
• Disassembly
• Figure 14-20. Injector Pump And Related Parts
• Fuel Injection Pump, Inspection And Repair
• Key To Fig. 14-21
• Figure 14-21. Fuel Injection Pump Assembly (Sheet 1 Of 7)
• Figure 14-21. Fuel Injection Pump Assembly (Sheet 2 Of 7)
• Figure 14-21. Fuel Injection Pump Assembly (Sheet 3 Of 7)
• Figure 14-21. Fuel Injection Pump Assembly (Sheet 4 Of 7)
• Figure 14-21. Fuel Injection Pump Assembly (Sheet 5 Of 7)
• Figure 14-21. Fuel Injection Pump Assembly (Sheet 6 Of 7)
• Figure 14-21. Fuel Injection Pump Assembly (Sheet 7 Of 7)
• Drive Shaft
• Fuel Injection Pump Reassembly And Adjustment
• Solenoid Inspection And Repair.
• Figure 14-22. Throttie Linkage Adjustment
• Figure 14-23. Solenoid Armature Adjustments
• Figure 14-24. Variable Speed Droop Adjustment
• Table 14-2. Fuel Delivery
• Figure 14-25. Fuel Pump And Engine Timing
• Fuel Pump Installation, Fuel Pump And Engine Timing
• Section Ix. Turbocharger
• Figure 14-26. Turbocharger Assembly
• Turbocharger Cleaning And Inspection
• Turbocharger Reassembly And Installation
• Section X. Water Pump And Fan
• Section Xi. Crankshaft Pulley And Vibration Dampener, And Engine Front Support
• Figure 14-28. Crankshaft Pulley And Related Parts
• Figure 14-29. Engine Front Support
• Section Xii. Oil Pump And Oil Pan Assembly
• Figure 14-30. Oil Pan And Heater
• Figure 14-31. Oil Pump And Related Parts
• Figure 14-32. Oil Pump Assembly
• Cleaning, Inspection And Repair
• Section Xiii. Flywheel And Housing
• Figure 14-33. Flywheel And Housing
• Section Xiv. Timing System
• Figure 14-34. Timing Gear And Cover
• Figure 14-35. Idler Gear Shaft Installation
• Fuel Pump Drive Gear Installation
• Section Xv. Cylinder Head And Valve Operating Mechanism
• Removal And Disassembly
• Rocker Arm Shaft Assembly Disassembly
• Cleaning, Inspection And Repair
• Figure 14-36. Cylinder Head And Valve Operating Mechanism
• Figure 14-37. Rocker Arm Shaft Assembly
• Figure 14-39. Valve Seat Insert Welding Details
• Figure 14-41. Piston, Crankshaft, And Block (Sheet 1 Of 3)
• Figure 14-41. Piston, Crankshaft, And Block (Sheet 2 Of 3)
• Figure 14-41. Piston, Crankshaft, And Biock (Sheet 3 Of 3)
• Rocker Arm, Shaft Inspection And Repair.
• Cylinder Head Reassembly And Installation
• Figure 14-42. Cylinder Head Capscrew Locations And Torquing Sequence
• Section Xvi Piston And Rings
• Figure 14-43. Conneting Rod, Crankshaft End
• Section Xvi Piston And Rings
• Section Xvi Piston And Rings (Cont)
• Section Xvii. Crankshaft And Cylinder Bloc
• Crankshaft
• Figure 14-44. Cylinder Sleeve Hold-Down Bar
• Figure 14-45. Mainbearing Caps
• Camshaft BeariNg Installation
• Chapter 15 Base Group Repair Instruction
• Figure 15-1. Base Group
• Chapter 15a Paint And Wing Requirements After Overhaul
• Chapter 16 Generator Set Tests After Overhaul Repair Instructions
• Frequency Adjust Control
• Table 16-1. Operating Tests
• Generator With Separate Excitation
• Sample Calculations.
• Test
• Figure 16-1. Overshoot And Undershoot Chart Recording
• Frequency Adjustment Range Test.
• Overspeed Protective Device Test
• Circuit Interrupter Test (Overload Current)
• Circuit Interrupter Test (Overvoltage And Undervoltage)
• Preparation For Test.
• Phase Sequence Test (Rotation)
• Under Frequency Protective Device Test
• Chapter 17 Kit And Optional Equipment Repair Instructions
• Table 17-1. Fuel-Burning Winterization Kit Troubleshooting Chart
• Table 17-1. Fuel-Burning Winterization Kit Troubleshooting Chart (Cont)
• Figure 17-1. Fuel Burning Engine Coolant Heater
• Figure 17-2. Fuel Burning Heater Control Box
• Table 17-2. Fuel Burning Winterization Coolant Pump Wear Limits
• Testing
• Troubleshooting
• Table 17-3. Electric Winterization Kit Troubleshooting Chart
• Figure 17-3. Electric Winterization Pump
• Figure 17-4. Electric Heater Control Box Assembly
• Figure 17-5. Electric Winterization Kit Heater Control Box Test Set-Up
• Table 17-4. Electric Winterization Coolant Pump Wear Limits
• Table 17-5. Electric Winterization Heater Control Box Testing
• Figure 17-6. Wheel Mounting Kit
• Section Iv. Load Bank
• Inspection.
• Figure 17-7. Load Bank
• Figure 17-8. Load Reject Relay Test Circuit.
• Figure 17-9. Load Bank Fan And Motor Assembly
• Appendix A References
• Appendix A References (Cont)
• Alphabetical Index
• Alphabetical Index (Cont)
• Alphabetical Index (Cont)
• Alphabetical Index (Cont)
• Alphabetical Index (Cont)
• Alphabetical Index (Cont)
• Alphabetical Index (Cont)
• Alphabetical Index (Cont)

Privacy Statement - Press Release - Copyright Information. - Contact Us - Support Integrated Publishing