Table 1-2. Repair and Replacement Standards

Table 1-2. Repair and Replacement Standards Manufacturer’s Maximum dimensions and allowable tolerances in wear and inches clearance Components Minimum Maximum ENGINE Cylinder sleeves: Inside diameter at top of ring travel 4.2495 4.2510 0.005 Diameter of cylinder sleeve at machined area just below flange 4.811 4.813 0.002 Diameter of cylinder sleeve at packing ring location 4.749 4.751 0.002 Sleeve flange outside diameter 4.998 5.002 0.004 Cylinder block-to-sleeve clearance at sleeve lower diameter 0.001 0.005 0.004 Cylinder block -to-sleeve clearance at machined area just below flange 0.0005 0.0045 0.004 Cylinder block -to -sleeve clearance at sleeve flange 0.004 0.013 0.009 Clearance of piston skirt with sleeve 0.0025 0.0050 0.003 Fire wall height cylinder sleeve flange 0.0445 0.0475 0.002 Top surface of cylinder flange above cvlinder block with sleeve installed 0.002 0.005 - - - - Flange height adjusting shims available 0.005 0.010 0.015 0.020 Allowable taper 0.0015 Allowable out -of-round (When installed) 0.0015 Cylinder block: Counterbore d. meter in cylinder block for cylinder sleeve flame 5.006 5.011 0.005 Depth of counterbore for cylinder sleeve flange 0.3150 0.3165 0.0015 Bore in cylinder block for cylinder sleeve-top 4.8135 4.8155 0.002 Bore in cylinder block for cylinder sleeve - bottom 4.752 4.754 0.002 Bore in cylinder block for camshaft bearings 2.259 2.260 Bearing bore in cylinder block for main bearings (without bearing), cap in place, and caps crews tightened to specified torque 3.5607 3.5614 - -- 1-35