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Table 1. Engine Repair and Replacement Standards-Continued		Up
TM-5-6115-400-35 Generator Set Diesel Engine Driven 200 KW 60 Cycle AC 120/208V 240/416V 3 Phase Convertible to 167Kw 50 Cycle 120/208V 240/416 V Manual		Next
Section II. TROUBLESHOOTING

TM 5-6115-400-35
CHAPTER 2
GENERAL MAINTENANCE INSTRUCTIONS
Section I. SPECIAL TOOLS AND EQUIPMENT
indicating the use of these tools are listed in the table.
5. Special Tools and Equipment
No special equipment is required by direct and general
The special tools required to perform direct and
support  and  depot  maintenance  personnel  for
general  support  and  depot  maintenance  on  the
performing maintenance on the generator set.
generator set are listed in Table 2 and the applicable
appendix of this manual. References and illustrations
Table 2. Special Tools
Ref
Item
FSN or Part No.
Fig.
Par.
Use
Brace
(09367) 4446054
29
Main generator removal
Wrench
(01843) TSE76157
34
Remove base plugs
Service tool
(01843) TSE76159B
34
Compress plunger spring
Retaining pin
(01843) TSE76156B
34
Fuel injection pump camshaft
removal
Tappet lifter
(01843) TSE7697
34
Tappet removal
Plunger remover
(01843) TSE7661
34
Plunger removal
Spring compressor
(01843) TSE76160
34
Spring compressor
(01843) TSE76159
34
Install timing spacer
Wrench
(01843) TSE7919
35
Remove nut
Coupling wrench
(01843) TSE7913
35
Remove nut
Puller
(01843) TSE7920
35
Remove hub
Level
(01843) TSE7947
35
Check clutch tension
Spring scale
(01843) TSE7927B
35
Check clutch tension
Reamer
(01843) TSE7955
35
Ream bushing
Bushing installer
(01843) TSE7935
35
Install bushing
Reamer
(01843) TSE7940
35
Ream bushing
Seal installer
(01843) TSE7938
35
Install oil seal
Spring gap gage
(01843) TSE7939
35
Set spring gap
Water pump tool kit
(33287) J-21313
25
36
Water pump repair
Dial indicator adapter "F"
(33287) J-21224
30
38
Check shaft radial movement
Holding fixture "A"
(33287) J-21225
38
Hold housing and rotating assembly
Disassembly tool "B"
(33287) J-9496
33
38
Disassemble compressor wheel
Wrench "H" adapter
(33287) J-21223
37
38
Tight impeller retaining nut
Guide installer
(33287) J-9317-37
45
Install intake valve guide
Guide installer adapter
(33287) J-9317-36
67
45
Install exhaust valve guide
Guide installer pilot
(33287) J-9317-4
67
45
Install valve guides
Guide installer plate
(33287) J-9317-1
57
45
Install valve guides
Camshaft bearing remover and
(33287) J-6334-01
89
56
Remove and install camshaft
installer set
bearings
Counterbore tool
(87641) 6091
107
62
Cylinder sleeve reseating
Upper adapter plate
(87641) 6210-10
107
62
Cylinder sleeve reseating
Lower adapter plate
(87641) 6210-20
107
62
Cylinder sleeve reseating
Carboloy tool bits
(87641) 621-71
107
62
Cylinder sleeve reseating
13

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