TM 5-3810-306-34
e. Install shift rail (100) with spring (101) and ball
bearing (102). Press in new seal (103).
f.
Install setscrew (99) and plug (97).
7. INSTALL OUTPUT GEARS (117) AND (120).
a. Assemble and install two retainer rollers (115),
ring (116), gear (120), gear hub (118) and sleeve
bearing (119) in housing.
b. Assemble and install two retainer rollers (115),
ring (116) and gear (117) in housing.
8. INSTALL OUTPUT SHAFT (114).
5. ASSEMBLE SIX SPEED IDLER SHAFT ASSEMBLY
(64).
a. Using press, install front bearing (111) and
washer (112) on output shaft (114).
a. Using a suitable press, install gear (224e).
b. Insert output shaft (114) through output gears
b. Install locating ring (224c).
from front of transmission housing.
c.
Using a suitable press, install bearing (224b).
c.
Install front bearing cup (110) and bearing
housing (88) with new preformed packings (89
d. Install retaining ring (224a).
and 90).
Ensure lube opening in bearing
housing (88) is aligned with lube opening in
e. Install spacer (224f).
transmission housing.
f.
Install gear (224g).
(87). Torque capscrews to 82-90 ft-lbs (109-120
NOTE
Nm).
Retaining ring groove on bearing
e. Install rear cup (120a).
(224h) must face away from gear
(224g).
f.
Position rear washer (120c) and bearing (120d)
on output shaft (114).
g. Using a suitable press, install bearing (224h).
g. Press rear bearing (120b) into place.
6. ASSEMBLE REAR AXLE DISCONNECT (94).
h. Install seal (91) if required.
a. Install fork shift (99), hub shaft (109) and
retaining ring (107) if removed.
9. INSTALL REAR AXLE DISCONNECT (94).
b. Press bearing (106) onto gearshaft (108).
a. Install sleeve bushing (113) and cup (110).
c.
Install gearshaft (108) and retaining ring (105).
d. Press new seal (104) into disconnect (94).
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