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• FIELD AND SUSTAINMENT MAINTENANCE MANUAL (Includes Unit, Direct, and General Support) FOR ROUGH TERRAIN CONTAINER HANDLER (RTCH): RT 240; 53,000 LB CAPACITY; 4 X 4
• WARNING SUMMARY
• HEAVY PARTS
• INFORMATION ON FIRST AID
• WARNING
• DRY CLEANING SOLVENT
• HYDRAULIC SYSTEM
• NBC EXPOSURE
• SLAVE STARTING
• LIST OF EFFECTIVE PAGES/WORK PACKAGES
• LIST OF EFFECTIVE PAGES/WORK PACKAGES-continued
• LIST OF EFFECTIVE PAGES/WORK PACKAGES-continued
• LIST OF EFFECTIVE PAGES/WORK PACKAGES-continued
• Table of Contents
• Table of Contents-continued
• Table of Contents-continued
• Table of Contents-continued
• Table of Contents-continued
• Table of Contents-continued
• Table of Contents-continued
• Table of Contents-continued
• Table of Contents-continued
• HOW TO USE THIS MANUAL
• FEATURES OF THIS MANUAL
• CHAPTER 1. INTRODUCTORY INFORMATION WITH THEORY OF OPERATION
• GENERAL INFORMATION
• LIST OF ABBREVIATIONS/ACRONYMS
• LIST OF ABBREVIATIONS/ACRONYMS-continued
• EQUIPMENT DESCRIPTION AND DATA
• EQUIPMENT CHARACTERISTICS, CAPABILITIES, AND FEATURES-continued
• LOCATION AND DESCRIPTION OF MAJOR COMPONENTS
• LOCATION AND DESCRIPTION OF MAJOR COMPONENTS-continued
• LOCATION AND DESCRIPTION OF MAJOR COMPONENTS-continued
• EQUIPMENT DATA
• EQUIPMENT DATA-continued
• THEORY OF OPERATION
• STEERING SYSTEM
• CAB SYSTEM
• LIFTING BOOM AND TOPHANDLER
• CHAPTER 2. TROUBLESHOOTING PROCEDURES
• TROUBLESHOOTING INTRODUCTION
• EXPLANATION OF TROUBLESHOOTING TABLE COLUMNS
• ERROR CODE TROUBLESHOOTING
• Table 1. Location of Electronic Control Units (ECUs).
• Table 2. Diagnostic Menu, Access Code 12443
• Table 3. Calibration Menu, Access Code 13221
• Table 4. Initialization Menu, Access Code 32131
• ERROR CODE TROUBLESHOOTING-continued
• EXHIBIT 1 - DIAGNOSTIC MENUS
• DIAG SERVO-continued
• DIAG ATTACHMENT
• DIAG ATTACHMENT-continued
• DIAG ATTACHMENT-continued
• DIAG STEERING
• DIAG STEERING-continued
• DIAG STEERING-continued
• DIAG STEERING-continued
• DIAG GEARBOX
• DIAG GEARBOX-continued
• DIAG ENGINE
• DIAG EXTRA FUNCTION
• DIAG EXTRA FUNCTION-continued
• DIAG EXTRA FUNCTION-continued
• DIAG EXTRA FUNCTION-continued
• EXPLANATION OF ERROR CODE DISPLAY
• Table 7. Function Icons.
• Table 7. Function Icons-continued
• Figure 1. Electrical Component Location - Chassis.
• Figure 2. Electrical Component Location - Boom and Tophandler.
• Figure 3. Electrical Connectors - Under Operator's Seat.
• Figure 4. Electrical Connectors - Behind Right-Rear Panel, Cab Rear Wall.
• Figure 5. Electrical Connectors - Behind Center Panel, Cab Rear Wall.
• Figure 6. Circuit Breakers - Behind Left-Rear Panel, Cab Rear Wall.
• Figure 7. Electrical Connectors and Voltage Converter - Behind Left-Rear Panel, Cab Rear Wall.
• Figure 8. Relays - Behind Left-Rear Panel, Cab Rear Wall.
• Figure 9. Electrical Connectors, Circuit Breakers (CB), and Relays - Inside Tophandler Junction Box.
• Figure 10. Circuit Breakers (CB) and Relay - Left Side of Engine.
• Figure 12. Engine ECU Connectors.
• Figure 13. Hydraulic Component Location.
• ERROR CODES
• Table 1. Error Codes-continued
• Table 1. Error Codes-continued
• Table 1. Error Codes-continued
• Table 1. Error Codes-continued
• Table 1. Error Codes-continued
• Table 1. Error Codes-continued
• Table 1. Error Codes-continued
• Table 1. Error Codes-continued
• Table 1. Error Codes-continued
• Table 1. Error Codes-continued
• Table 1. Error Codes-continued
• Table 1. Error Codes-continued
• Table 1. Error Codes-continued
• Table 1. Error Codes-continued
• Table 1. Error Codes-continued
• Table 1. Error Codes-continued
• Table 1. Error Codes-continued
• Table 1. Error Codes-continued
• Table 1. Error Codes-continued
• Table 1. Error Codes-continued
• Table 1. Error Codes-continued
• Table 1. Error Codes-continued
• Table 1. Error Codes-continued
• Table 1. Error Codes-continued
• Table 1. Error Codes-continued
• Table 1. Error Codes-continued
• Table 1. Error Codes-continued
• Table 1. Error Codes-continued
• Table 1. Error Codes-continued
• Table 1. Error Codes-continued
• Table 1. Error Codes-continued
• Table 1. Error Codes-continued
• Table 1. Error Codes-continued
• Table 1. Error Codes-continued
• Table 1. Error Codes-continued
• Table 1. Error Codes-continued
• Table 1. Error Codes-continued
• Table 1. Error Codes-continued
• Table 1. Error Codes-continued
• Table 1. Error Codes-continued
• Table 1. Error Codes-continued
• Table 1. Error Codes-continued
• Table 1. Error Codes-continued
• Table 1. Error Codes-continued
• TROUBLESHOOTING SYMPTOM INDEX
• TROUBLESHOOTING SYMPTOM INDEX-continued
• TROUBLESHOOTING SYMPTOM INDEX-continued
• TROUBLESHOOTING SYMPTOM INDEX-continued
• TROUBLESHOOTING SYMPTOM INDEX-continued
• TROUBLESHOOTING SYMPTOM INDEX-continued
• TROUBLESHOOTING SYMPTOM INDEX-continued
• TROUBLESHOOTING SYMPTOM INDEX-continued
• TROUBLESHOOTING SYMPTOM INDEX-continued
• TROUBLESHOOTING SYMPTOM INDEX-continued
• TROUBLESHOOTING SYMPTOM INDEX-continued
• TROUBLESHOOTING SYMPTOM INDEX-continued
• TROUBLESHOOTING PROCEDURES (NON-ERROR CODE)
• Table 1. Engine Troubleshooting Procedures (Non-Error Code)-continued
• Engine Will Not Crank-continued
• Engine Will Not Crank-continued
• Excessive Exhaust Smoke - White.
• Excessive Exhaust Smoke - Black.
• Engine Acceleration - Poor.
• Engine Deceleration - Poor.
• Engine Runs Rough
• Engine Speed Surges (Idle or Under Load).
• Engine Shuts Off Unexpectedly.
• Engine Starts but Will Not Keep Running.
• Engine Vibration Excessive
• Engine Overheats.
• Engine Oil Pressure - Low.
• Engine Cold Start System Not Working.
• Engine Cold Start System Not Working-continued
• Engine Cold Start System Not Working-continued
• Table 2. Electrical Troubleshooting Procedures (Non-Error Code).
• Headlight(s) (High or Low Beam)
• Front/Rear  Side  Marker  Light(s)
• Stoplight(s)
• Stoplight(s)-continued
• Stoplight(s)-continued
• Turn Signals or Emergency Flashers
• Turn Signals or Emergency Flashers-continued
• BLACKOUT DRIVE AND MARKER LIGHTS
• Blackout Drive and Marker Lights-continued
• Blackout Stoplights Not Working.
• HORN, BACKUP ALARM, AND BACKUP LIGHTS
• Backup Lights/Alarm Does Not Operate
• Backup Lights/Alarm Does Not Operate-continued
• BOOM AND TOPHANDLER WORK LIGHTS
• Boom Work Light(s) Do Not Operate
• Tophandler Work Light(s) Do Not Operate
• Tophandler Work Light(s) Do Not Operate-continued
• BOOM INFRARED (IR) WORK LIGHTS
• IR Work Light(s) Do Not Operate When Switch is Turned On
• WINDSHIELD WIPER MOTORS AND WASHER
• Front Windshield Wiper Motor Not Working
• Rear Windshield Wiper Motor Not Working
• Rear Windshield Wiper Motor Not Working-continued
• Roof Windshield Wiper Motor Not Working
• Windshield Washer Not Working.
• CAB INTERIOR LIGHTS AND 12V UTILITY
• 12V Utility Plug Not Working.
• Blower Motor Not Working
• Blower Motor Not Working-continued
• Heater/Defroster Producing Low or No Heat
• A/C System Not Cooling Properly.
• A/C System Not Cooling Properly-continued
• EMERGENCY/SAFETY OVERRIDE SYSTEMS
• Fuel Gage Not Working Properly-continued
• After Key "On" Functions Not Working
• After Key "On" Functions Not Working-continued
• After Key "On" Functions Not Working
• Proximity Switches - Tophandler and Cab.
• Proximity Switches - Tophandler and Cab-continued
• Proximity Switches - Tophandler and Cab-continued
• Proximity Switches - Tophandler and Cab-continued
• Normal Functions Operate in Blackout 1
• Multiple Boom or Tophandler Functions Not Working
• Multiple Boom or Tophandler Functions Not Working-continued
• Multiple Boom or Tophandler Functions Not Working-continued
• Function(s) Work Uncontrolled.
• Function(s) Work Uncontrolled-continued
• Table 3. Brake System Troubleshooting Procedures (Non-Error Code).
• Parking Brake Will Not Engage.
• Table 4. Steering System Troubleshooting Procedures (Non-Error Code).
• Table 5. Operator's Cab Troubleshooting Procedures (Non-Error Code).
• Table 6. Auxiliary Pump Troubleshooting Procedures (Non-Error Code).
• Auxiliary Pump Not Working-continued
• Auxiliary Pump Not Working-continued
• Table 7. Boom System Troubleshooting Procedures (Non-Error Code).
• Boom Will Not Extend or Retract Properly.
• Boom Folding Cylinders Not Working.
• Boom Locking Pin Cylinders Not Working.
• Boom Locking Pin Cylinders Not Working-continued
• Table 8. Tophandler System Troubleshooting Procedures (Non-Error Code).
• Tophandler Will Not Oscillate
• Tophandler Will Not Sideshift Properly.
• Tophandler Spreader Will Not Open or Close
• Tophandler Spreader Will Not Open or Close-continued
• Tophandler Will Not Rotate Left or Right
• Tophandler Twistlocks Will Not Rotate
• Tophandler Twistlocks Will Not Rotate-continued
• Tophandler Twistlocks Will Not Rotate-continued
• Table 9. Bogie Wheel System Troubleshooting Procedures (Non-Error Code).
• Table 10. Forklift Kit Troubleshooting Procedures (Non-Error Code).
• Table 11. Autolube System Not Lubricating Properly (USMC Only) Troubleshooting Procedures (Non-Error Code).
• Table 12. Autolube Pump Not Working (USMC Only) Troubleshooting Procedures (Non-Error Code).
• Autolube Pump Not Working (USMC Only)-continued
• Table 13. Solar Charger Not Working (USMC Only) Troubleshooting Procedures (Non-Error Code).
• ENGINE FUEL INJECTOR CIRCUITS TROUBLESHOOTING
• Table 1. Error Code 1311 - Injector Circuit Failure Troubleshooting Procedures-continued
• Error Code 1311 - Injector Circuit Failure-continued
• Error Code 1311 - Injector Circuit Failure-continued
• Table 2. Error Code 1311 - Injector Circuit Failure Troubleshooting Procedures.
• Error Code 1312 - Injector Circuit Failure-continued
• Error Code 1312 - Injector Circuit Failure-continued
• Table 3. Error Code 1313 - Injector Circuit Failure Troubleshooting Procedures.
• Error Code 1313 - Injector Circuit Failure-continued
• Error Code 1313 - Injector Circuit Failure-continued
• Error Code 1313 - Injector Circuit Failure-continued
• Table 4. Error Code 1314 - Injector Circuit Failure Troubleshooting Procedures.
• Error Code 1314 - Injector Circuit Failure-continued
• Error Code 1314 - Injector Circuit Failure-continued
• Table 5. Error Code 1315 - Injector Circuit Failure Troubleshooting Procedures.
• Error Code 1315 - Injector Circuit Failure-continued
• Error Code 1315 - Injector Circuit Failure-continued
• Error Code 1315 - Injector Circuit Failure-continued
• Table 6. Error Code 1321 - Injector Circuit Failure Troubleshooting Procedures.
• Error Code 1321 - Injector Circuit Failure-continued
• Error Code 1321 - Injector Circuit Failure-continued
• Table 7. Error Code 1322 - Injector Circuit Failure Troubleshooting Procedures.
• Error Code 1322 - Injector Circuit Failure-continued
• Error Code 1322 - Injector Circuit Failure-continued
• Error Code 1322 - Injector Circuit Failure-continued
• Error Code 1322 - Injector Circuit Failure-continued
• Error Code 1322 - Injector Circuit Failure-continued
• Error Code 1322 - Injector Circuit Failure-continued
• Error Code 1322 - Injector Circuit Failure-continued
• Table 8. Error Code 1323 - Injector Circuit Failure Troubleshooting Procedures.
• Error Code 1323 - Injector Circuit Failure-continued
• Error Code 1323 - Injector Circuit Failure-continued
• Error Code 1323 - Injector Circuit Failure-continued
• Error Code 1323 - Injector Circuit Failure-continued
• Error Code 1323 - Injector Circuit Failure-continued
• Error Code 1323 - Injector Circuit Failure-continued
• Error Code 1323 - Injector Circuit Failure-continued
• Table 9. Error Code 1324 - Injector Circuit Failure Troubleshooting Procedures.
• Error Code 1324 - Injector Circuit Failure-continued
• Error Code 1324 - Injector Circuit Failure-continued
• Error Code 1324 - Injector Circuit Failure-continued
• Error Code 1324 - Injector Circuit Failure-continued
• Error Code 1324 - Injector Circuit Failure-continued
• Error Code 1324 - Injector Circuit Failure-continued
• Error Code 1324 - Injector Circuit Failure-continued
• Table 10. Error Code 1325 - Injector Circuit Failure Troubleshooting Procedures
• Error Code 1325 - Injector Circuit Failure-continued
• Error Code 1325 - Injector Circuit Failure-continued
• Error Code 1325 - Injector Circuit Failure-continued
• Error Code 1325 - Injector Circuit Failure-continued
• Error Code 1325 - Injector Circuit Failure-continued
• Error Code 1325 - Injector Circuit Failure-continued
• Error Code 1325 - Injector Circuit Failure-continued
• Table 11. Error Code 1331 - Injector Circuit Failure Troubleshooting Procedures.
• Error Code 1331 - Injector Circuit Failure-continued
• Error Code 1331 - Injector Circuit Failure-continued
• Error Code 1331 - Injector Circuit Failure-continued
• Error Code 1331 - Injector Circuit Failure-continued
• Error Code 1331 - Injector Circuit Failure-continued
• Error Code 1331 - Injector Circuit Failure-continued
• Error Code 1331 - Injector Circuit Failure-continued
• Table 12. Error Code 1332 - Injector Circuit Failure Troubleshooting Procedures.
• Error Code 1332 - Injector Circuit Failure-continued
• Error Code 1332 - Injector Circuit Failure-continued
• Error Code 1332 - Injector Circuit Failure-continued
• Error Code 1332 - Injector Circuit Failure-continued
• Error Code 1332 - Injector Circuit Failure-continued
• Error Code 1332 - Injector Circuit Failure-continued
• Error Code 1332 - Injector Circuit Failure-continued
• Table 13. Error Code 1951 - Injector Circuit Failure Troubleshooting Procedures.
• Schematic Drawing
• Schematic Drawing
• Schematic Drawing
• ENGINE TPS AND IDLE VALIDATION SWITCH TROUBLESHOOTING
• Table 1. Error Code 1131 - High Voltage Detected at Throttle Position Sensor Circuit Troubleshooting Procedures-contined
• Error Code 1131 - Throttle Position Sensor Circuit-continued
• Error Code 1131 - High Voltage Detected at Throttle Position Sensor Circuit-continued
• Error Code 1131 - High Voltage Detected at Throttle Position Sensor Circuit-continued
• Error Code 1131 - High Voltage Detected at Throttle Position Sensor Circuit-continued
• Error Code 1131 - High Voltage Detected at Throttle Position Sensor Circuit-continued
• Table 2. Error Code 1132 - Low Voltage Detected at Throttle Position Sensor Circuit Troubleshooting Procedures.
• Error Code 1132 - Low Voltage Detected at Throttle Position Sensor Circuit-continued
• Error Code 1132 - Low Voltage Detected at Throttle Position Sensor Circuit-continued
• Error Code 1132 - Low Voltage Detected at Throttle Position Sensor Circuit-continued
• Error Code 1132 - Low Voltage Detected at Throttle Position Sensor Circuit-continued
• Table 3. Error Code 1431 - Voltage Detected at Both Idle Validation Signal Circuits Troubleshooting Procedures.
• Error Code 1431 - Voltage Detected at Both Idle Validation Signal Circuits-continued
• Error Code 1431 - Voltage Detected at Both Idle Validation Signal Circuits-continued
• Error Code 1431 - Voltage Detected at Both Idle Validation Signal Circuits-continued
• Error Code 1431 - Voltage Detected at Both Idle Validation Signal Circuits-continued
• Error Code 1431 - Voltage Detected at Both Idle Validation Signal Circuits-continued
• Table 4. Error Code 1432 - Wrong Voltage Signals Detected at Throttle Position Sensor and Idle Validation Circuits Troubleshooting Procedures.
• Error Code 1432 - Wrong Voltage Signals Detected at Throttle Position Sensor and Idle Validation Circuits-continued
• Error Code 1432 - Wrong Voltage Signals Detected at Throttle Position Sensor and Idle Validation Circuits-continued
• Error Code 1432 - Wrong Voltage Signals Detected at Throttle Position Sensor and Idle Validation Circuits-continued
• Table 5. Error Code 1551 - No Voltage Detected at Both Idle Validation Signal Circuit Troubleshooting Procedures.
• COOLING FAN OPERATION AND FAN CONTROL TROUBLESHOOTING
• Table 1. Error Code 166 - Cooling Fan Speed, Wiring Circuit Failure Troubleshooting Procedures-continued
• Table 2. Error Code 167 - Cooling Fan Speed, Wiring Circuit Failure Troubleshooting Procedures.
• Table 3. Error Code 426 - Fording Level Switch, Circuit Input Error Troubleshooting Procedures.
• Schematic Drawing
• OVERLOAD PROTECTION TROUBLESHOOTING
• Table 2. Error Code 131 - Boom Extension Sensor or Circuit Failure Troubleshooting Procedures
• Error Code 131 - Boom Extension Sensor or Circuit Failure-continued
• Table 3. Error Code 132 - Boom Angle Sensor or Circuit Failure Troubleshooting Procedures.
• Table 4. Error Code 133 - Left Lift Cylinder Pressure Sensor or Circuit Failure Troubleshooting Procedures.
• Error Code 133 - Left Lift Cylinder Pressure Sensor or Circuit Failure-continued
• Table 5. Error Code 134 - Right Lift Cylinder Pressure Sensor or Circuit Failure Troubleshooting Procedures.
• Error Code 134 - Right Lift Cylinder Pressure Sensor or Circuit Failure-continued
• Table 6. Error Code 135 - Left Lift Cylinder Piston Pressure Sensor or or Circuit Failure Troubleshooting Procedures.
• Error Code 135 - Left Lift Cylinder Piston Pressure Sensor or Circuit Failure-continued
• Table 7. Error Code 136 - Right Lift Cylinder Piston Pressure Sensor or Circuit Failure Troubleshooting Procedures.
• Error Code 136 - - Right Lift Cylinder Piston Pressure Sensor or Circuit Failure-continued
• Table 8. Error Code 210 - Tophandler Angle Sensor or Circuit Failure Troubleshooting Procedures.
• Schematic Drawing
• Schematic Drawing
• TOPHANDLER ELECTRONIC CONTROL UNIT (ECU) (791) TROUBLESHOOTING
• Table 3. Error Code 221 - Internal Communications Failure, Connector 2 Troubleshooting Procedures.
• Schematic Drawing
• ELECTRONIC CONTROL UNIT (ECU) INPUT VOLTAGE TROUBLESHOOTING
• Table 1. Error Code 121 - Supply Voltage to Servo ECU (790) Failure Troubleshooting Procedures-continued
• Table 2. Error Code 122 - Supply Voltage to Servo ECU (790) Failure Troubleshooting Procedures.
• Table 3. Error Code 123 - 10V Reference Voltage for Servo ECU (790) Short Circuit Failure Troubleshooting Procedures.
• Error Code 123 - 10V Reference Voltage for Servo ECU (790) Short Circuit Failure-continued
• Table 4. Error Code 201 - Supply Voltage to Tophandler ECU (791) Failure Troubleshooting Procedures.
• Error Code 201 - Supply Voltage to Tophandler ECU (791) Failure-continued
• Error Code 201 - Supply Voltage to Tophandler ECU (791) Failure-continued
• Table 5. Error Code 202 - Supply Voltage to Tophandler ECU (791) Failure Troubleshooting Procedures.
• Table 6. Error Code 203 - 10V Reference Voltage for Tophandler ECU (791) Failure Troubleshooting Procedures.
• Schematic Drawing
• Schematic Drawing
• Schematic Drawing
• ECU-TO-ECU COMMUNICATIONS TROUBLESHOOTING
• Table 1. Error Code 103 - ECU 790 Not Responding (RESET or USMC Only).
• Table 3. Error Code 106 - ECU (791) Not Responding Troubleshooting Procedures.
• Error Code 106 - ECU (791) Not Responding-continued
• Table 4. Error Code 107 - Cable Failure Between Tophandler ECU (791) and Display ECU (795) Troubleshooting Procedures.
• Table 5. Error Code 108 - Cable Failure Between Tophandler ECU (791) and Servo ECU (790) Troubleshooting Procedures.
• Table 6. Error Code 109 - Cable Failure Between Servo ECU (790) and Display ECU (795) Troubleshooting Procedures.
• Table 7. Error Code 110 - Communication Failure Between Display ECU (795) and Steering ECU (792) Troubleshooting Procedures
• Table 8. Error Code 111 - Communication Failure Between Display ECU (795) and Transmission ECU (793) Troubleshooting Procedures.
• Table 9. Error Code 112 - Communication Failure Between Display ECU (795) and Engine ECU (794) Troubleshooting Procedures.
• Error Code 112 - Communication Failure Between Display ECU (795) and Engine ECU (794)-continued
• Table 10. Error Code 345 - Communication Failure Between Steering ECU (792) and Display ECU (795) Troubleshooting Procedures.
• Table 12. Error Code 684 - Communication Failure Between Transmission ECU (793) and Display ECU (795) Troubleshooting Procedures.
• Table 15. Error Code 1286 - Engine Detects a Communication Failure on the J1939 Datalink Troubleshooting Procedures.
• STEERING ECU (792), TRANSMISSION ECU (793), AND ENGINE ECU (794) TROUBLESHOOTING
• Table 1. Error Code 300 - Steering ECU (792) Hardware Failure Troubleshooting Procedures - Continued.
• Table 2. Error Code 841 - Transmission ECU (793) Memory Failure Troubleshooting Procedures.
• Table 5. Error Code 1341 - Engine ECU (794) Loss of Data Failure Troubleshooting Procedures.
• Error Code 1341 - Engine ECU (794) Loss of Data Failure-continued
• Error Code 1341 - Engine ECU (794) Loss of Data Failure-continued
• Table 6. Error Code 1343 - Engine ECU (794) Internal Communication Failure Troubleshooting Procedures.
• Error Code 1343 - Engine ECU (794) Internal Communication Failure-continued
• Error Code 1343 - Engine ECU (794) Internal Communication Failure-continued
• Table 7. Error Code 1346 - Engine ECU (794) Software Failure Troubleshooting Procedures.
• ELECTRONIC CONTROL UNIT (ECU) SUPPLY VOLTAGE TROUBLESHOOTING
• Table 2. Error Code 452 - Voltage Supply Too Low for Steering ECU (792) Troubleshooting Procedures.
• Table 3. Error Code 453 - Wheel Sensor Supply Voltage Out of Range (RESET or USMC Only) Troubleshooting Procedures.
• Error Code 453 - Wheel Sensor Supply Voltage Out of Range (RESET or USMC Only)-continued
• Table 4. Error Code 454 - Wheel Sensor Supply Voltage Out of Range (RESET or USMC Only) Troubleshooting Procedures
• Error Code 454 - Wheel Sensor Supply Voltage Out of Range (RESET or USMC Only)-continued
• Table 5. Error Code 811 - Voltage Supply Too Low for Transmission ECU (793) Troubleshooting Procedures.
• Table 6. Error Code 812 - Voltage Supply Too High for Transmission ECU (793) - Troubleshooting Procedures.
• Table 8. Error Code 814 - Voltage Failure at Transmission Gearshift Valve Power Supply Troubleshooting Procedures.
• INPUT AND OUTPUT SIGNALS FOR STEERING ECU (792) TROUBLESHOOTING
• Table 1. Error Code 350 - Right Front Wheel Valve Solenoid Error Troubleshooting Procedures.
• Table 4. Error Code 353 - Left Front Wheel Valve Solenoid Error Troubleshooting Procedures.
• Table 7. Error Code 356 - Left Rear Wheel Valve Solenoid Error Troubleshooting Procedures.
• Table 11. Error Code 404 - 2WD Steering Control Lamp, Short Circuit Failure Troubleshooting Procedures.
• Table 12. Error Code 405 - 4WD Steering Control Lamp, Short Circuit Failure Troubleshooting Procedures.
• Error Code 405 - 4WD Steering Control Lamp, Short Circuit Failure-continued
• Table 13. Error Code 406 - Crab Steering Control Lamp, Short Circuit Failure Troubleshooting Procedures
• Table 14. Error Code 408 - Unlocked Twistlock Control Lamp Short, Circuit Failure Troubleshooting Procedures.
• Table 15. Error Code 409 - Locked Twistlock Control Lamp, Short Circuit Failure Troubleshooting Procedures.
• Table 16. Error Code 410 - Alignment Control Lamp, Short Circuit Failure Troubleshooting Procedures.
• Table 17. Error Code 412 - Autolube Pump Control, Short Circuit Failure Troubleshooting Procedures.
• Table 18. Error Code 413 - Boom Folding Supply Valve, Short Circuit Failure Troubleshooting Procedures
• Table 19. Error Code 415 - Drag Restriction, Short Circuit Failure (RESET or USMC Only) Troubleshooting Procedures.
• Error Code 416 - Steering Pressure Switch, Circuit Input Error-continued
• Table 21. Error Code 418 - 2WD Steering Selection Switch, Circuit Input Error Troubleshooting Procedures.
• Table 22. Error Code 419 - 4WD Steering Selection Switch, Circuit Failure Troubleshooting Procedures.
• Table 23. Error Code 420 - Crab Steering Selection Switch, Circuit Failure Troubleshooting Procedures.
• Table 24. Error Code 422 - Cab in Transport Proximity Switch, Circuit Input Error Troubleshooting Procedures.
• Table 25. Error Code 423 - Ether Start Switch, Circuit Failure Troubleshooting Procedures
• Table 26. Error Code 427 - Tophandler Work Light Switch, Circuit Input Error Troubleshooting Procedures.
• Table 27. Error Code 440 - Steering Wheel Sensor, Power Supply Error (RESET or USMC Only) Troubleshooting Procedures.
• Table 28. Error Code 450 - Temperature Inside Steering ECU (792) Above Critical Threshold [184°F (85°C)] Troubleshooting Procedures.
• ENGINE ELECTRONIC CONTROL UNIT (ECU) (794) TROUBLESHOOTING
• Table 1. Error Code 1187 - Sensor Voltage Supply Failure Troubleshooting Procedures-continued
• Error Code 1187 - Sensor Voltage Supply Failure-continued
• Error Code 1187 - Sensor Voltage Supply Failure-continued
• Error Code 1187 - Sensor Voltage Supply Failure-continued
• Table 2. Error Code 1227 - Sensor Voltage Supply Failure Troubleshooting Procedures.
• Error Code 1227 - Sensor Voltage Supply Failure-continued
• Error Code 1227 - Sensor Voltage Supply Failure-continued
• Error Code 1227 - Sensor Voltage Supply Failure-continued
• Error Code 1227 - Sensor Voltage Supply Failure-continued
• Error Code 1227 - Sensor Voltage Supply Failure-continued
• Error Code 1227 - Sensor Voltage Supply Failure-continued
• Table 3. Error Code 1287 - Sensor Voltage Supply Failure Troubleshooting Procedures.
• Table 4. Error Code 1352 - Sensor Voltage Supply Failure Troubleshooting Procedures-continued
• Error Code 1352 - Sensor Voltage Supply Failure-continued
• Error Code 1352 - Sensor Voltage Supply Failure-continued
• Table 5. Error Code 1443 - Low Voltage Detected at Throttle Position Sensor Circuit Troubleshooting Procedures.
• Error Code 1443 - Low Voltage Detected at Throttle Position Sensor Circuit-continued
• Error Code 1443 - Low Voltage Detected at Throttle Position Sensor Circuit-continued
• Schematic Drawing
• ENGINE POSITION SENSOR CIRCUITS TROUBLESHOOTING
• Table 1. Error Code 1115 - Engine Position Sensor Circuit Failure Troubleshooting Procedures-continued
• Error Code 1115 - Engine Position Sensor Circuit Failure-continued
• Error Code 1115 - Engine Position Sensor Circuit Failure-continued
• Table 2. Error Code 1121 - Engine Position Sensor Circuit Failure Troubleshooting Procedures.
• Error Code 1121 - Engine Position Sensor Circuit Failure-continued
• Error Code 1121 - Engine Position Sensor Circuit Failure-continued
• Error Code 1121 - Engine Position Sensor Circuit Failure-continued
• Table 3. Error Code 1234 - Engine Overspeed Failure Troubleshooting Procedures.
• Scheamtic Drawing
• ENGINE OIL PRESSURE SENSOR TROUBLESHOOTING
• Table 1. Error Code 1135 - Oil Pressure Sensor Circuit Failure Troubleshooting Procedures-continued
• Error Code 1135 - Oil Pressure Sensor Circuit Failure-continued
• Error Code 1135 - Oil Pressure Sensor Circuit Failure-continued
• Error Code 1135 - Oil Pressure Sensor Circuit Failure-continued
• Error Code 1135 - Oil Pressure Sensor Circuit Failure-continued
• Table 2. Error Code 1141 - Oil Pressure Sensor Circuit Failure Troubleshooting Procedures.
• Error Code 1141 - Oil Pressure Sensor Circuit Failure-continued
• Error Code 1141 - Oil Pressure Sensor Circuit Failure-continued
• Error Code 1141 - Oil Pressure Sensor Circuit Failure-continued
• Error Code 1141 - Oil Pressure Sensor Circuit Failure-continued
• Error Code 1141 - Oil Pressure Sensor Circuit Failure-continued
• Table 3. Error Code 1143 - Oil Pressure Sensor Circuit Failure Troubleshooting Procedures.
• Table 5. Error Code 1435 - Oil Pressure Sensor Circuit Failure Troubleshooting Procedures.
• ENGINE TEMPERATURE SENSORS AND CIRCUITS TROUBLESHOOTING
• Table 1. Error Code 1144 - Coolant Temperature Sensor Circuit Failure Troubleshooting Procedures.
• Error Code 1144 - Coolant Temperature Sensor Circuit Failure-continued
• Error Code 1144 - Coolant Temperature Sensor Circuit Failure-continued
• Error Code 1144 - Coolant Temperature Sensor Circuit Failure-continued
• Table 2. Error Code 1145 - Coolant Temperature Sensor Circuit Failure Troubleshooting Procedures.
• Error Code 1145 - Coolant Temperature Sensor Circuit Failure-continued
• Error Code 1145 - Coolant Temperature Sensor Circuit Failure-continued
• Error Code 1145 - Coolant Temperature Sensor Circuit Failure-continued
• Table 3. Error Code 1151 - Coolant Temperature Sensor Circuit Failure Troubleshooting Procedures.
• Table 4. Error Code 1153 - Intake Air Temperature Sensor Circuit Failure Troubleshooting Procedures-continued
• Error Code 1153 - Intake Air Temperature Sensor Circuit Failure-continued
• Error Code 1153 - Intake Air Temperature Sensor Circuit Failure-continued
• Table 5. Error Code 1154 - Intake Air Temperature Sensor Circuit Failure Troubleshooting Procedures
• Error Code 1154 - Intake Air Temperature Sensor Circuit Failure-continued
• Error Code 1154 - Intake Air Temperature Sensor Circuit Failure-continued
• Error Code 1154 - Intake Air Temperature Sensor Circuit Failure-continued
• Table 6. Error Code 1155 - Intake Air Temperature Sensor Circuit Failure Troubleshooting Procedures.
• Table 7. Error Code 1212 - Oil Temperature Sensor Circuit Failure Troubleshooting Procedures-continued
• Error Code 1212 - Oil Temperature Sensor Circuit Failure-continued
• Error Code 1212 - Oil Temperature Sensor Circuit Failure-continued
• Table 8. Error Code 1213 - Oil Temperature Sensor Circuit Failure Troubleshooting Procedures.
• Error Code 1213 - Oil Temperature Sensor Circuit Failure-continued
• Error Code 1213 - Oil Temperature Sensor Circuit Failure-continued
• Error Code 1213 - Oil Temperature Sensor Circuit Failure-continued
• Table 9. Error Code 1214 - Oil Temperature Sensor Circuit Failure Troubleshooting Procedures.
• Schematic Drawing
• ENGINE AMBIENT AIR PRESSURE SENSOR AND CIRCUITS TROUBLESHOOTING
• Table 1. Error Code 1221 - High Voltage Detected at Ambient Air Pressure Sensor Circuit Troubleshooting Procedures-continued
• Error Code 1221 - High Voltage Detected at Ambient Air Pressure Sensor Circuit-continued
• Error Code 1221 - High Voltage Detected at Ambient Air Pressure Sensor Circuit-continued
• Error Code 1221 - High Voltage Detected at Ambient Air Pressure Sensor Circuit-continued
• Table 2. Error Code 1222 - Low Voltage Detected at Ambient Air Pressure Sensor Circuit Troubleshooting Procedures.
• Error Code 1222 - Low Voltage Detected at Ambient Air Pressure Sensor Circuit-continued
• Error Code 1222 - Low Voltage Detected at Ambient Air Pressure Sensor Circuit-continued
• Error Code 1222 - Low Voltage Detected at Ambient Air Pressure Sensor Circuit-continued
• Error Code 1222 - Low Voltage Detected at Ambient Air Pressure Sensor Circuit-continued
• Error Code 1222 - Low Voltage Detected at Ambient Air Pressure Sensor Circuit-continued
• Error Code 1222 - Low Voltage Detected at Ambient Air Pressure Sensor Circuit-continued
• Table 3. Error Code 1295 - Ambient Air Pressure Sensor Circuit Failure Troubleshooting Procedures.
• Table 4. Error Code 1298 - High Intake Air Restriction or Circuit Failure (RESET or USMC Only) Troubleshooting Procedures-continued
• Schematic Drawing
• ENGINE PRESSURE SENSOR TROUBLESHOOTING
• Table 1. Error Code 1122 - Intake Manifold Pressure Sensor Circuit Failure Troubleshooting Procedures-continued
• Error Code 1122 - Intake Manifold Pressure Sensor Circuit Failure-continued
• Error Code 1122 - Intake Manifold Pressure Sensor Circuit Failure-continued
• Error Code 1122 - Intake Manifold Pressure Sensor Circuit Failure-continued
• Error Code 1122 - Intake Manifold Pressure Sensor Circuit Failure-continued
• Error Code 1122 - Intake Manifold Pressure Sensor Circuit Failure-continued
• Error Code 1122 - Intake Manifold Pressure Sensor Circuit Failure-continued
• Table 2. Error Code 1123 - Intake Manifold Pressure Sensor Circuit Failure Troubleshooting Procedures.
• Error Code 1123 - Intake Manifold Pressure Sensor Circuit Failure-continued
• Error Code 1123 - Intake Manifold Pressure Sensor Circuit Failure-continued
• Error Code 1123 - Intake Manifold Pressure Sensor Circuit Failure-continued
• Error Code 1123 - Intake Manifold Pressure Sensor Circuit Failure-continued
• Table 3. Error Code 1419 - Intake Manifold Pressure Sensor Circuit Failure Troubleshooting Procedures.
• Table 4. Error Code 1433 - Intake Manifold Pressure Sensor Circuit Failure Troubleshooting Procedures-continued
• Error Code 1433 - Intake Manifold Pressure Sensor Circuit Failure-continued
• Schematic Drawing
• ENGINE FUEL PRESSURE SENSORS AND CIRCUITS TROUBLESHOOTING
• Table 1. Error Code 1254 - Fuel Shutoff Solenoid Circuit Failure Troubleshooting Procedures-continued
• Error Code 1254 - Fuel Shutoff Solenoid Circuit Failure-continued
• Error Code 1254 - Fuel Shutoff Solenoid Circuit Failure-continued
• Error Code 1254 - Fuel Shutoff Solenoid Circuit Failure-continued
• Error Code 1254 - Fuel Shutoff Solenoid Circuit Failure-continued
• Table 2. Error Code 1255 - Fuel Shutoff Solenoid External Voltage Detected on Circuit Troubleshooting Procedures.
• Error Code 1255 - Fuel Shutoff Solenoid External Voltage Detected on Circuit-continued
• Table 3. Error Code 1581 - Fuel Inlet Restriction Sensor Circuit Failure Troubleshooting Procedures.
• Error Code 1581 - Fuel Inlet Restriction Sensor Circuit Failure-continued
• Error Code 1581 - Fuel Inlet Restriction Sensor Circuit Failure-continued
• Error Code 1581 - Fuel Inlet Restriction Sensor Circuit Failure-continued
• Error Code 1581 - Fuel Inlet Restriction Sensor Circuit Failure-continued
• Error Code 1581 - Fuel Inlet Restriction Sensor Circuit Failure-continued
• Error Code 1581 - Fuel Inlet Restriction Sensor Circuit Failure-continued
• Error Code 1581 - Fuel Inlet Restriction Sensor Circuit Failure-continued
• ENGINE BATTERY VOLTAGE CIRCUITS TROUBLESHOOTING
• Table 1. Error Code 1434 - Unswitched Battery Supply Circuit Failure Troubleshooting Procedures-continued
• Error Code 1434 - Unswitched Battery Supply Circuit Failure-continued
• Table 2. Error Code 1441 - Unswitched Battery Supply Circuit Failure Troubleshooting Procedures.
• Table 4. Error Code 1474 - Starter Solenoid Lockout Relay Driver Circuit Failure Troubleshooting Procedures.
• Error Code 1474 - Starter Solenoid Lockout Relay Driver Circuit Failure-continued
• Error Code 1474 - Starter Solenoid Lockout Relay Driver Circuit Failure-continued
• Table 5. Error Code 1596 - Voltage Monitor, High Voltage Failure Troubleshooting Procedures.
• Error Code 1596 - Voltage Monitor, High Voltage Failure-continued
• TRANSMISSION TEMPERATURE TROUBLESHOOTING
• Table 2. Error Code 638 - Transmission Sump Temperature Sensor Failure, Short Circuit to Chassis Troubleshooting Procedures.
• Table 3. Error Code 639 - Converter Output Temperature Sensor Failure, Open Circuit, or Short Circuit to Battery Troubleshooting Procedures
• Table 4. Error Code 640 - Converter Output Temperature Sensor Failure, Short Circuit to Chassis Troubleshooting Procedures.
• Table 5. Error Code 783 - Sump Temperature Critical Threshold [212°F (100°C)] Failure Troubleshooting Procedures.
• Table 6. Error Code 795 - Converter Output Temperature Critical Threshold [248°F (120°C)] Failure Troubleshooting Procedures.
• Schematic Drawing
• TRANSMISSION SPEED SENSORS TROUBLESHOOTING
• Table 1. Error Code 649 - Engine Speed Sensor Failure, Open Circuit or Short Circuit to Battery Troubleshooting Procedures.
• Table 2. Error Code 650 - Engine Speed Sensor Failure, Short Circuit to Chassis Troubleshooting Procedures.
• Table 3. Error Code 651 - Engine Speed Sensor Failure, Logical Error Troubleshooting Procedures.
• Table 4. Error Code 652 - Turbine Speed Sensor Failure, Open Circuit or Short Circuit to Battery Troubleshooting Procedures-continued
• Table 5. Error Code 653 - Turbine Speed Sensor Failure, Short Circuit to Chassis Troubleshooting Procedures.
• Table 6. Error Code 654 - Turbine Speed Sensor Failure, Logical Error Troubleshooting Procedures.
• Table 8. Error Code 656 - Internal Speed Sensor Failure, Short Circuit to Chassis Troubleshooting Procedures.
• Table 9. Error Code 657 - Internal Speed Sensor Failure, Logical Error Troubleshooting Procedures.
• Table 11. Error Code 659 - Output Speed Sensor Failure, Short Circuit to Chassis Troubleshooting Procedures.
• Table 12. Error Code 660 - Output Speed Sensor Failure, Logical Error Troubleshooting Procedures.
• Schematic Drawing
• TRANSMISSION CLUTCH CIRCUIT TROUBLESHOOTING
• Table 1. Error Code 713 - Clutch K1 Short Circuit to Chassis Failure Troubleshooting Procedures.
• Table 2. Error Code 714 - Clutch K1 Short Circuit to Chassis Failure Troubleshooting Procedures.
• Table 3. Error Code 715 - Clutch K1 Open Circuit Failure Troubleshooting Procedures.
• Table 4. Error Code 716 - Clutch K2 Short Circuit to Battery Failure Troubleshooting Procedures.
• Table 5. Error Code 717 - Clutch K2 Short Circuit to Chassis Failure Troubleshooting Procedures.
• Table 6. Error Code 718 - Clutch K2 Open Circuit Failure Troubleshooting Procedures.
• Table 7. Error Code 719 - Clutch K3 Open Circuit to Battery Failure Troubleshooting Procedures.
• Table 8. Error Code 720 - Clutch K3 Short Circuit to Chassis Failure Troubleshooting Procedures.
• Table 9. Error Code 721 - Clutch K3 Open Circuit Failure Troubleshooting Procedures.
• Table 10. Error Code 729 - Clutch K4 Short Circuit to Battery Failure Troubleshooting Procedures.
• Table 11. Error Code 730 - Clutch K4 Short Circuit to Chassis Failure Troubleshooting Procedures.
• Table 12. Error Code 731 - Clutch K4 Open Circuit Failure Troubleshooting Procedures.
• Table 13. Error Code 732 - Clutch KV Short Circuit to Battery Failure Troubleshooting Procedures.
• Table 14. Error Code 733 - Clutch KV Short Circuit to Chassis Failure Troubleshooting Procedures.
• Table 15. Error Code 734 - Clutch KV Open Circuit Failure Troubleshooting Procedures.
• Table 16. Error Code 735 - Clutch KR Short Circuit to Battery Failure Troubleshooting Procedures.
• Table 17. Error Code 736 - Clutch KR Short Circuit to Chassis Failure Troubleshooting Procedures.
• Table 18. Error Code 737 - Clutch KR Open Circuit Failure Troubleshooting Procedures.
• MISCELLANEOUS TRANSMISSION FAILURE TROUBLESHOOTING
• Table 1. Error Code 618 - Signal from Gear Selector Not Correct Troubleshooting Procedures-continued
• Table 2. Error Code 622 - Feedback Signal from 2WD/4WD Switch Not Correct Troubleshooting Procedures.
• Table 3. Error Code 745 - Backup Alarm Control Circuit, Short Circuit to Chassis Failure Troubleshooting Procedures.
• Table 4. Error Code 746 - Backup Alarm Control Circuit, Short Circuit to Battery Failure Troubleshooting Procedures.
• Table 6. Error Code 761 - 2WD/4WD Connection Valve Circuit, Short Circuit to Chassis Failure Troubleshooting Procedures.
• Table 7. Error Code 762 - 2WD/4WD Connection Valve Circuit, Short Circuit to Battery Failure Troubleshooting Procedures.
• Table 8. Error Code 763 - 2WD/4WD Connection Valve Circuit, Open Circuit Failure Troubleshooting Procedures.
• INTERNAL TRANSMISSION CLUTCH SLIPPAGE FAILURE TROUBLESHOOTING
• Table 2. Error Code 778 - Internal Transmission Failure at Clutch K2 Troubleshooting Procedures.
• Table 4. Error Code 780 - Internal Transmission Failure at Clutch K4 Troubleshooting Procedures.
• Table 6. Error Code 782 - Internal Transmission Failure at Clutch KR Troubleshooting Procedures.
• BRAKE SYSTEM TROUBLESHOOTING
• Table 1. Error Code 118 - Brake System Pressure, Circuit 1 and Circuit 2 Failure Troubleshooting Procedures-continued
• Table 2. Error Code 119 - Brake System Pressure, Circuit 1 Failure Troubleshooting Procedures.
• Table 3. Error Code 120 - Brake System Pressure, Circuit 2 Failure Troubleshooting Procedures.
• Schematic Drawing
• AXLE BRAKE COOLING SYSTEM TROUBLESHOOTING
• Table 1. Error Code 191 - Temperature in Front Axle Above Critical Threshold Troubleshooting Procedures-continued
• Error Code 191 - Temperature in Front Axle Above Critical Threshold-continued
• Table 2. Error Code 192 - Temperature in Rear Axle Above Critical Threshold Troubleshooting Procedures.
• Error Code 192 - Temperature in Rear Axle Above Critical Threshold-continued
• Table 3. Error Code 414 - Brake Cooling Bypass Valve, Short Circuit Failure Troubleshooting Procedures.
• Error Code 414 - Brake Cooling Bypass Valve, Short Circuit Failure-continued
• STEERING VALVE CIRCUIT TROUBLESHOOTING
• Table 1. Error Code 325 - Right-Front Wheel Valve Solenoid, Broken Circuit Failure Troubleshooting Procedures-continued
• Table 2. Error Code 326 - Right-Rear Wheel Valve Solenoid, Broken Circuit Failure Troubleshooting Procedures.
• Table 3. Error Code 327 - Left-Rear Wheel Valve Solenoid, Broken Circuit Failure Troubleshooting Procedures.
• Error Code 327 - Left-Rear Wheel Valve Solenoid, Broken Circuit Failure-continued
• Table 4. Error Code 328 - Left-Front Wheel Valve Solenoid, Broken Circuit Failure Troubleshooting Procedures.
• Table 5. Error Code 329 - Right-Front Wheel Valve Solenoid, Short Circuit Failure Troubleshooting Procedures.
• Error Code 329 - Right-Front Wheel Valve Solenoid, Short Circuit Failure-continued
• Table 6. Error Code 330 - Right-Rear Wheel Valve Solenoid, Short Circuit Failure Troubleshooting Procedures.
• Table 7. Error Code 331 - Left-Rear Wheel Valve Solenoid, Short Circuit Failure Troubleshooting Procedures.
• Error Code 331 - Left-Rear Wheel Valve Solenoid, Short Circuit Failure-continued
• Table 8. Error Code 332 - Left-Front Wheel Valve Solenoid, Short Circuit Failure Troubleshooting Procedures.
• Table 9. Error Code 339 - Grounding of Steering Wheel Sensor is Interrupted (USMC Only) Troubleshooting Procedures.
• Table 10. Error Code 340 - Hydraulic Steering Pressure Below Threshold [1,450 psi (100 Bar)] Troubleshooting Procedures.
• Error Code 340 - Hydraulic Steering Pressure Below Threshold [1,450 psi (100 Bar)]-continued
• Table 11. Error Code 341 - Steering Wheel Signal Not Consistent Troubleshooting Procedures.
• Table 12. Error Code 342 - One Steering Wheel Signal is Interrupted Troubleshooting Procedures.
• MECHANICAL OR HYDRAULIC STEERING FAILURE TROUBLESHOOTING
• Table 2. Error Code 318 - Right-Rear Wheel Angle Cannot Reach Set Point Value Troubleshooting Procedures.
• Table 4. Error Code 320 - Left-Front Wheel Angle Cannot Reach Set Point Value Troubleshooting Procedures.
• Table 7. Error Code 323 - Left-Rear Wheel is Not Calibrated Correctly Troubleshooting Procedures.
• STEERING SENSOR TROUBLESHOOTING
• Table 1. Error Code 301 - Right-Front Wheel Sensor Circuit Failure Troubleshooting Procedures.
• Table 2. Error Code 302 - Right-Rear Wheel Sensor Circuit Failure Troubleshooting Procedures.
• Table 3. Error Code 303 - Left-Rear Wheel Sensor Circuit Failure Troubleshooting Procedures.
• Table 4. Error Code 304 - Left-Front Wheel Sensor Circuit Failure Troubleshooting Procedures.
• Table 5. Error Code 305 - Right-Front Wheel Sensor Circuit Failure Troubleshooting Procedures.
• Table 6. Error Code 306 - Right-Rear Wheel Sensor Circuit Failure Troubleshooting Procedures.
• Table 7. Error Code 307 - Left-Rear Wheel Sensor Circuit Failure Troubleshooting Procedures.
• Table 8. Error Code 308 - Left-Front Wheel Sensor Circuit Failure Troubleshooting Procedures.
• Table 9. Error Code 309 - Right-Front Wheel Sensor Circuit Failure Troubleshooting Procedures.
• Table 10. Error Code 310 - Right-Rear Wheel Sensor Circuit Failure Troubleshooting Procedures.
• Error Code 310 - Right-Rear Wheel Sensor Circuit Failure-continued
• Table 11. Error Code 311 - Left-Rear Wheel Sensor Circuit Failure Troubleshooting Procedures.
• Table 12. Error Code 312 - Left-Front Wheel Sensor Circuit Failure Troubleshooting Procedures.
• Error Code 312 - Left-Front Wheel Sensor Circuit Failure-continued
• Table 13. Error Code 313 - Right-Front Wheel Sensor Circuit Failure Troubleshooting Procedures.
• Table 16. Error Code 316 - Left-Front Wheel Sensor Circuit Failure Troubleshooting Procedures.
• HYDRAULIC SERVO SYSTEM ELECTRONIC CONTROL UNIT (ECU) (790) TROUBLESHOOTING
• Table 3. Error Code 142 - Internal Communication Failure Troubleshooting Procedures.
• AUXILIARY PUMP TROUBLESHOOTING
• Table 1. Error Code 169 - Tophandler Emergency Function Supply Valve, Open or Short Circuit Failure Troubleshooting Procedures-continued
• Table 2. Error Code 411 - Auxiliary Pump Control, Short Circuit Failure Troubleshooting Procedures.
• Table 3. Error Code 417 - Auxiliary Pump Switch, Circuit Input Error Troubleshooting Procedures.
• Schematic Drawing
• HYDRAULIC PISTON PUMP CUT-OFF TROUBLESHOOTING
• Table 1. Error Code 172 - Hydraulic Piston Pump Cut-Off, Open or Short Circuit Failure Troubleshooting Procedures-continued
• Schematic Drawing
• HYDRAULIC FILTER INDICATORS TROUBLESHOOTING
• Table 2. Error Code 2 - Steering Hydraulic System Sensor Indicating Clogged Filter Troubleshooting Procedures.
• Table 4. Error Code 4 - Hydraulic Reservoir Return Sensor Indicating Clogged Filter Troubleshooting Procedures.
• Table 6. Error Code 433 - Steering Hydraulic Filter Sensor, Circuit Input Error Troubleshooting Procedures.
• Table 7. Error Code 434 - Tophandler Hydraulic Filter Sensor, Circuit Input Error Troubleshooting Procedures.
• Table 8. Error Code 435 - Hydraulic Reservoir Return System Filter Sensor, Circuit Input Error Troubleshooting Procedures.
• Table 9. Error Code 786 - Transmission Hydraulic System Sensor Indicating Clogged Filter Troubleshooting Procedures.
• Schematic Drawing
• Schematic Drawing
• BOOM LIFTING/LOWERING TROUBLESHOOTING
• Table 2. Error Code 130 - Overload Protection System Failure Troubleshooting Procedures.
• Table 3. Error Code 151 - Lift Cylinder Locking Valve, Wiring Circuit Failure Troubleshooting Procedures.
• Table 4. Error Code 152 - Lift Cylinder Locking Valve, Component Failure Troubleshooting Procedures.
• Table 5. Error Code 154 - Lift Cylinder Boom Up Valve, Wiring Circuit Failure Troubleshooting Procedures.
• Table 6. Error Code 155 - Lift Cylinder Boom Up Valve, Component Failure Troubleshooting Procedures.
• Table 7. Error Code 157 - Lift Cylinder Boom Down Valve, Wiring Circuit Failure Troubleshooting Procedures.
• Table 8. Error Code 158 - Lift Cylinder Boom Down Valve, Component Failure Troubleshooting Procedures.
• Schematic Drawing
• Schematic Drawing
• BOOM IN/OUT TROUBLESHOOTING
• Table 2. Error Code 130 - Overload Protection System Failure Troubleshooting Procedures.
• Table 3. Error Code 160 - Extension Cylinder Boom IN Control, Wiring Circuit Failure Troubleshooting Procedures.
• Table 4. Error Code 161 - Extension Cylinder Boom IN Control, Component Failure Troubleshooting Procedures.
• Table 5. Error Code 163 - Extension Cylinder Boom OUT Control Valve, Wiring Circuit Failure Troubleshooting Procedures.
• Table 6. Error Code 164 - Extension Cylinder Boom OUT Control Valve, Component Failure Troubleshooting Procedures.
• Schematic Drawing
• Schematic Drawing
• TOPHANDLER SLEWING TROUBLESHOOTING
• Table 2. Error Code 130 - Overload Protection System Failure Troubleshooting Procedures.
• Table 3. Error Code 255 - Tophandler Clockwise Slewing, Wiring Circuit Failure Troubleshooting Procedures.
• Table 4. Error Code 256 - Tophandler Clockwise Slewing, Component Failure Troubleshooting Procedures.
• Table 5. Error Code 258 - Tophandler Counterclockwise Slewing, Wiring Circuit Failure Troubleshooting Procedures.
• Table 6. Error Code 259 - Tophandler Counterclockwise Slewing, Component Failure Troubleshooting Procedures.
• Schematic Drawing
• Schematic Drawing
• TOPHANDLER TILT TROUBLESHOOTING
• Table 2. Error Code 130 - Overload Protection System Failure Troubleshooting Procedures.
• Table 3. Error Code 237 - Tophandler Tilt Locking Control, Wiring Circuit Failure Troubleshooting Procedures.
• Table 4. Error Code 261 - Tophandler Tilt OUT Control, Wiring Circuit Failure Troubleshooting Procedures.
• Table 5. Error Code 262 - Tophandler Tilt OUT Control, Component Failure Troubleshooting Procedures.
• Table 6. Error Code 264 - Tophandler Tilt IN Control, Wiring Circuit Failure Troubleshooting Procedures.
• Table 7. Error Code 265 - Tophandler Tilt IN Control, Component Failure Troubleshooting Procedures.
• Schematic Drawing
• Schematic Drawing
• Schematic Drawing
• TOPHANDLER LEVELING TROUBLESHOOTING
• Table 2. Error Code 130 - Overload Protection System Failure Troubleshooting Procedures.
• Table 3. Error Code 240 - Tophandler Leveling Locking Control, Wiring Circuit Failure Troubleshooting Procedures.
• Table 4. Error Code 267 - Tophandler Leveling Right, Open Circuit Failure Troubleshooting Procedures.
• Table 5. Error Code 268 - Tophandler Leveling Right, Short Circuit Failure Troubleshooting Procedures.
• Table 6. Error Code 270 - Tophandler Leveling Left, Open Circuit Failure Troubleshooting Procedures.
• Table 7. Error Code 271 - Tophandler Leveling Left, Short Circuit Failure Troubleshooting Procedures.
• Schematic Drawing
• Schematic Drawing
• Schematic Drawing
• TOPHANDLER SIDESHIFT TROUBLESHOOTING
• Table 1. Error Code 225 - Tophandler Sideshift Left, Open Circuit Failure Troubleshooting Procedures-continued
• Table 2. Error Code 226 - Tophandler Sideshift Left, Short Circuit Failure Troubleshooting Procedures.
• Table 3. Error Code 228 - Tophandler Sideshift Right, Open Circuit Failure Troubleshooting Procedures.
• Table 4. Error Code 229 - Tophandler Sideshift Right, Short Circuit Failure Troubleshooting Procedures.
• Schematic Drawing
• TOPHANDLER SPREADER TROUBLESHOOTING
• Table 1. Error Code 231 - Tophandler Spreader Opening, Open Circuit Failure Troubleshooting Procedures-continued
• Table 2. Error Code 232 - Tophandler Spreader Opening, Short Circuit Failure Troubleshooting Procedures
• Table 3. Error Code 234 - Tophandler Spreader Closing, Open Circuit Failure Troubleshooting Procedures.
• Table 4. Error Code 235 - Tophandler Spreader Closing, Short Circuit Failure Troubleshooting Procedures.
• Schematic Drawing
• TOPHANDLER TWISTLOCKS AND FORKLIFT SENSOR TROUBLESHOOTING
• Table 1. Error Code 212 - Tophandler Left Twistlocks Indication Failure Troubleshooting Procedures-continued
• Table 2. Error Code 213 - Tophandler Right Twistlocks Indication Failure Troubleshooting Procedures.
• Table 3. Error Code 213 - Tophandler Right Twistlocks Indication Failure Troubleshooting Procedures-continued
• Table 4. Error Code 214 - Tophandler Forklift Sensor Indication Failure Troubleshooting Procedures.
• Table 6. Error Code 243 - Tophandler Twistlock Locking Circuit Failure Troubleshooting Procedures.
• Table 4. Error Code 243 - Tophandler Twistlock Locking Circuit Failure Troubleshooting Procedures-continued
• Table 7. Error Code 246 - Tophandler Twistlock Unlocking Circuit Failure Troubleshooting Procedures.
• Schematic Drawing
• Schematic Drawing
• DIAGRAMS
• Figure 1. ECS Display/CAN-BUS (A34647.0200) Page 1 of 3.
• Figure 1. ECS Display/CAN-BUS (A34647.0200) Page 2 of 3.
• Figure 1. ECS Display/CAN-BUS (A34647.0200) Page 3 of 3.
• Figure 2. ECS Electrical Servo (A34648.0200) Page 1 of 5.
• Figure 2. ECS Electrical Servo (A34648.0200) Page 2 of 5.
• Figure 2. ECS Electrical Servo (A34648.0200) Page 3 of 5.
• Figure 2. ECS Electrical Servo (A34648.0200) Page 4 of 5.
• Figure 2. ECS Electrical Servo (A34648.0200) Page 5 of 5.
• Figure 3. ECS Engine (A34649.0200) Page 1 of 2.
• Figure 3. ECS Engine (A34649.0200) Page 2 of 2.
• Figure 4. ECS Transmission (A34650.0200) Page 1 of 4.
• Figure 4. ECS Transmission (A34650.0200) Page 2 of 4.
• Figure 4. ECS Transmission (A34650.0200) Page 3 of 4.
• Figure 4. ECS Transmission (A34650.0200) Page 4 of 4.
• Figure 5. ECS Steering (A34651.0200) Page 1 of 7.
• Figure 5. ECS Steering (A34651.0200) Page 2 of 7.
• Figure 5. ECS Steering (A34651.0200) Page 3 of 7.
• Figure 5. ECS Steering (A34651.0200) Page 4 of 7.
• Figure 5. ECS Steering (A34651.0200) Page 5 of 7.
• Figure 5. ECS Steering (A34651.0200) Page 6 of 7.
• Figure 5. ECS Steering (A34651.0200) Page 7 of 7.
• Figure 6. ECS Attachment to Tophandler (A34652.0200) Page 1 of 6.
• Figure 6. ECS Attachment to Tophandler (A34652.0200) Page 2 of 6.
• Figure 6. ECS Attachment to Tophandler (A34652.0200) Page 3 of 6.
• Figure 6. ECS Attachment to Tophandler (A34652.0200) Page 4 of 6.
• Figure 6. ECS Attachment to Tophandler (A34652.0200) Page 5 of 6.
• Figure 6. ECS Attachment to Tophandler (A34652.0200) Page 6 of 6.
• Figure 7. Hydraulics (A34654.0200) Page 1 of 2.
• Figure 7. Hydraulics (A34654.0200) Page 2 of 2.
• Figure 8. Current Supply (A34738.0200) Page 1 of 4.
• Figure 8. Current Supply (A34738.0200) Page 2 of 4.
• Figure 8. Current Supply (A34738.0200) Page 3 of 4.
• Figure 8. Current Supply (A34738.0200) Page 4 of 4.
• Figure 9. Shifting (A34739.0200) Page 1 of 1.
• Figure 10. Sender (A34740.0200) Page 1 of 2.
• Figure 10. Sender (A34740.0200) Page 2 of 2.
• Figure 11. Wipers (A34741.0200) Page 1 of 1.
• Figure 12. AC and Fan (A34742.0200) Page 1 of 1.
• Figure 13. Cab (A34743.0200) Page 1 of 1.
• Figure 14. Lights (A34744.0200) Page 1 of 5.
• Figure 14. Lights (A34744.0200) Page 2 of 5.
• Figure 14. Lights (A34744.0200) Page 3 of 5.
• Figure 14. Lights (A34744.0200) Page 4 of 5.
• Figure 14. Lights (A34744.0200) Page 5 of 5.
• Figure 15. Work Lights (A34745.0200) Page 1 of 1.
• Figure 16. Auxiliary Pump (A34746.0200) Page 1 of 1.
• Figure 17. Auto Lubrication (A48665.0100) Page 1 of 1.
• Figure 18. Information (A34749.0200) Page 1 of 2.
• Figure 18. Information (A34749.0200) Page 2 of 2.
• Figure 19. Steering System.
• Figure 20. Brake System.
• Figure 21. Main System.
• Figure 22. Tophandler System.
• Figure 23. Autolube System Tubing Layout.
• Figure 24. Electrical Symbols.
• Figure 25. Hydraulic Symbols.
• NOTES FOR READING THE KALMAR RT 240 ELECTRICAL DIAGRAMS
• DIAGRAM ELEMENTS
• CONNECTORS
• MISCELLANEOUS OBSERVATIONS
• CHAPTER 6. SUPPORTING INFORMATION
• REFERENCES
• TECHNICAL MANUALS-continued
• MAINTENANCE ALLOCATION CHART (MAC) INTRODUCTION
• EXPLANATION OF COLUMNS IN THE MAC, TABLE 1
• EXPLANATION OF COLUMNS IN THE TOOLS AND TEST EQUIPMENT REQUIREMENTS, TABLE 2
• MAINTENANCE ALLOCATION CHART (MAC)
• Table 1. MAC for the RT 240 RTCH-continued
• Table 1. MAC for the RT 240 RTCH-continued
• Table 1. MAC for the RT 240 RTCH-continued
• Table 1. MAC for the RT 240 RTCH-continued
• Table 1. MAC for the RT 240 RTCH-continued
• Table 1. MAC for the RT 240 RTCH-continued
• Table 1. MAC for the RT 240 RTCH-continued
• Table 1. MAC for the RT 240 RTCH-continued
• Table 1. MAC for the RT 240 RTCH-continued
• Table 1. MAC for the RT 240 RTCH-continued
• Table 1. MAC for the RT 240 RTCH-continued
• Table 1. MAC for the RT 240 RTCH-continued
• Table 1. MAC for the RT 240 RTCH-continued
• Table 1. MAC for the RT 240 RTCH-continued
• Table 1. MAC for the RT 240 RTCH-continued
• Table 8. Tools and Test Equipment Requirements for the RT 240 RTCH
• Table 8. Tools and Test Equipment Requirements for the RT 240 RTCH-continued
• Table 8. Tools and Test Equipment Requirements for the RT 240 RTCH-continued
• Table 8. Tools and Test Equipment Requirements for the RT 240 RTCH-continued
• Table 8. Tools and Test Equipment Requirements for the RT 240 RTCH-continued
• Table 8. Tools and Test Equipment Requirements for the RT 240 RTCH-continued
• Table 3. Remarks for the RT 240 RTCH.
• EXPENDABLE AND DURABLE ITEMS LIST
• Table 1. Expendable and Durable List for the RT 240 RTCH.
• Table 1. Expendable and Durable List for the RT 240 RTCH.-continued
• Table 1. Expendable and Durable List for the RT 240 RTCH.-continued
• Table 1. Expendable and Durable List for the RT 240 RTCH.-continued
• Table 1. Expendable and Durable List for the RT 240 RTCH.-continued
• INDEX
• INDEX-continued
• INDEX-continued
• INDEX-continued
• INDEX-continued
• INDEX-continued
• INDEX-continued
• INDEX-continued
• INDEX-continued
• INDEX-continued
• INDEX-continued
• INDEX-continued
• INDEX-continued
• INDEX-continued
• Instructions for sending an electronic 2028
• THE METRIC SYSTEM AND EQUIVALENTS
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• TM-10-3930-675-24-1
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• RECOMMENDED CHANGES TO PUBLICATIONS AND BLANK FORMS
• RECOMMENDED CHANGES TO PUBLICATIONS AND BLANK FORMS
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• DISTRIBUTION
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• RECOMMENDED CHANGES TO PUBLICATIONS AND BLANK FORMS
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• RECOMMENDED CHANGES TO PUBLICATIONS AND BLANK FORMS
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• ARMY DISTRIBUTION
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• RECOMMENDED CHANGES TO PUBLICATIONS AND BLANK FORMS
• RECOMMENDED CHANGES TO PUBLICATIONS AND BLANK FORMS
• RECOMMENDED CHANGES TO PUBLICATIONS AND BLANK FORMS
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• RECOMMENDED CHANGES TO PUBLICATIONS AND BLANK FORMS
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