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 TM 9-2320-303-24-2
AIR CONDITIONER COMPRESSOR REPLACEMENT - CONTINUED
0302 00
REMOVAL - CONTINUED
6.
Remove nut (14), screw (12), washer (13), and link end (10) from bracket (9).
7.
Remove two jamnuts (11) and link end (10) from adjustment rod (15).
8.
Remove nut (19), washer (18), screw (16), and adjustment rod (15) from engine (17).
9.
Remove two nuts (26), washers (25), and screws (27) to separate bracket (28) from bracket (22).
10.
Remove compressor (4) with brackets (9 and 28) from engine (17).
11.
Remove four screws (29), lockwashers (30), and bracket (28) from compressor (4). Discard lockwashers.
12.
Remove four screws (8), lockwashers (7), and bracket (9) from compressor (4). Discard lockwashers.
13.
Remove screw (24) and washer (23) from bracket (22).
14.
Remove two screws (20), washers (21), and bracket (22) from engine (17).
INSTALLATION
1.
Install bracket (22) to engine (17) with two washers (21) and screws (20).
2.
Install washer (23) and screw (24) to bracket (22).
3.
Install bracket (9) to compressor (4) with four new lockwashers (7) and screws (8).
4.
Install bracket (28) to compressor (4) with four new lockwashers (30) and screws (29).
5.
Position compressor (4) to engine (17).
6.
Install bracket (22) to bracket (28) with two screws (27), washers (25), and nuts (26). Do not fully tighten nuts.
7.
Install adjustment rod (15) to engine (17) with screws (16), washer (18), and nut (19).
8.
Install two jamnuts (11) and link end (10) to adjustment rod (15).
9.
Install link end (10) to bracket (9) with screw (12), washer (13), and nut (14). Do not fully tighten nut.
10.
Position compressor drive belt (1) over compressor (4) pulley.
11.
Adjust two jamnuts (11) to tighten compressor belt (1) and tighten jamnuts against link end (10).
12.
Tighten two nuts (26) and nut (14).
13.
Remove protective plugs from hoses (2) and compressor fittings, install two new preformed packings (3), and lubricate
with refrigerant oil.
NOTE
DO NOT connect refrigerant fittings using only one wrench. Hold one fitting in place using a wrench and
turn other fitting with a second wrench.
14.
Apply loctite to threads of compressor (4) fittings and install two hoses (2).
15.
Connect compressor clutch electrical lead (5) to engine harness (6).
16.
Install and adjust alternator belt (WP 0059 00).
17.
Charge air conditioning system (WP 0297 00).
0302 00-3
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