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TM
5-2420-224-34
Section II. FUEL SYSTEM REPAIR
OVERVIEW
This section illustrates and describes procedures for repair of the fuel system. A list of tasks contained
in this section is shown below.
Page
Fuel injector Nozzle Test and Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Tank Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FUEL INJECTOR NOZZLE TEST AND REPAIR
a. Test b. Disassembly c. Cleaning d. Assembly
This task covers:
INITIAL
SETUP
General Safety Instructions:
Tools and Special Equipment:
Shop Equipment, SC 4910-95-CL-A31
TooI Kit, SC 5180-90-CL-N26
WARNING
Shop Equipment, Fuel and Electrical,
When  testing  fuel  injector
SC 4910-95-CL-A01
nozzles, wear safety goggles
Holding Device, P/N 403 589 00 31 00
and keep hands and fingers
Test Set, NSN 4910-00-317-8265
away from the spray of fluid
Wrench, P/N 000 589 01 13 00
being ejected. The spray is
Materials/Parts:
under extreme pressure and
c o u l d penetrate deeply into the
Fuel, Diesel
body tissues, causing injury
a n d illness.
Equipment Condition:
Reference
Condition Description
Fuel Injector Nozzles
Removed
TEST
NOTE
Test the complete set of injector nozzles, even if only one nozzle is suspect.
Nozzle Preparation
1.
Using wire brush, carefully remove any carbon residue from injector nozzles.
Install an injector nozzle on test set.
2.

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