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- TECHNICAL MANUAL OPERATOR'S,
ORGANIZATIONAL, DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE
MANUAL
- TECHNICAL MANUAL OPERATOR'S,
ORGANIZATIONAL, DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE
MANUAL
- WARNING
- WARNING
- Table of Contents
- CHAPTER 1 INTRODUCTION
COMPONENT IDENTIFICATION
- WARRANTIES
- WARRANTIES (Continued)
- SPECIFICATIONS
- GENERAL INFORMATION
- Safety Precautions
- CHAPTER II OPERATIONS THEORY
OF OPERATION
- SAFETY
- TO START ENGINE
- ENGINE SHUTDOWN
- ROLLER OPERATIONS
- ENGINE OPERATING INSTRUCTIONS
- OPERATIONS
- FIRST START
- Oil Pressure
- STOPPING
- OPERATIONS
- OPERATING CONTROLS
- Figure 1. Operating Control
Locations
- OPERATING CONTROLS
- ROLLING INSTRUCTIONS
- CHAPTER III PREVENTIVE
MAINTENANCE CHECKS AND SERVICES (PMCS)
- Preventive Maintenance Checks
and Services
- OPERATOR/CREW PREVENTIVE
MAINTENANCE CHECKS AND SERVICES
- OPERATOR/CREW PREVENTIVE
MAINTENANCE CHECKS AND SERVICES cont'd
- OPERATOR/CREW PREVENTIVE
MAINTENANCE CHECKS AND SERVICES
- OPERATOR/CREW PREVENTIVE
MAINTENANCE CHECKS AND SERVICES
- OPERATOR/CREW PREVENTIVE
MAINTENANCE CHECKS AND SERVICES
- LUBRICATION CHART
- Figure 1. Lubricating Points
- LUBRICATION CHART
- Figure 2. Lubrication Plate
- LUBRICATION CHART
- LUBRICATION CHART
- Figure 3 . Roller Lubricating
Points
- Figure 4. Roll Position For
Checking Oil Level.
- LUBRICATION CHART
- ROLLER MAINTENANCE
- Air Cleaner Service Procedure
- Eccentric Shaft Oil Seal
Replacement
- ROLLER MAINTENANCE
- Removal and Replacement of
R.H. Eccentric Shaft Bearing
- Articulated Hinged Joint
- CLEARANCES AND TORQUE
SPECIFICATIONS
- PRINCIPLES OF OPERATION
- The Two-Cycle Principle
cont'd
- GENERAL DESCRIPTION
- Figure 2. In-line Engine
Model Description, Rotation, and Accessory Arrangements
- Figure 3. Cylinder
Designation and Firing Order
- ENGINE OVERHAUL
- Rinsing Bath
- ENGINE OVERHAUL
- ENGINE OVERHAUL
- Figure 6. Cross Sections of a
Typical In-Line Engine
- Figure 7. Typical
Fan-To-Flywheel Unit (4-53)
- CYLINDER BLOCK
- Figure 3. Cylinder Head
Gaskets and Seals in Place on Cylinder Block
- Figure 5. Vertical Oil
Passages in Top of Cylinder Block
- Figure 6. Lifting Engine with
Spreader and Sling
- METHOD A
- METHOD B
- Figure 9. Checking Cylinder
Block Bore with Tool
- Figure 11. Typical Cylinder
Block Markings
- Assemble and Install Engine
- Assemble and Install Engine
cont'd
- CYLINDER BLOCK END PLATE
- Figure 1. Cylinder Block Rear
End Plate Mounting (In-Line Engine)
- Inspection
- Figure 1. Typical Four-Valve
Cylinder Head
- ENGINE OVERHAUL
- Remove Cylinder Head
- Disassemble Cylinder Head
- Fluorescent Penetrant Method
- Figure 3. Checking Bottom
Face of Cylinder Head War Page
- Assemble Cylinder Head
- Preinstallation Inspection
- Preinstallation Inspection
cont'd
- Figure 7 . Cylinder Head Bolt
Tightening Sequence
- ENGINE OVERHAUL
- VALVE AND INJECTOR OPERATING
MECHANISM
- Remove Rocker Arms and Shaft
- Remove Can Follower and Push
Rod (with Cylinder Read on Engine)
- Inspection
- Figure 5. Testing Cam
Follower Spring
- VALVE OPERATING MECHANISM
- Install Cam Follower and Push
Rod
- VALVE OPERATING MECHANISM
- Install Rocker Arms and Shaft
- Figure 11. Relationship
Between Exhaust Valve Bridge and Valve Stems
- EXHAUST VALVES
- Remove Exhaust Valve Spring
(Cylinder Head Installed)
- Figure 3. Testing Valve
Spring Using Tool J 22738-02
- EXHAUST VALVES
- Replace Exhaust Valve Guide
- Figure 7. Valve Guide
Installing Tools
- Figure 9. Removing Valve Seat
Insert
- Figure 10. Installing Valve
Seat Insert
- Figure 13. Relationship
Between Exhaust Valve, Insert, and Cylinder Head
- Figure 14. Grinding Wheel
Dressing
- Figure 16. Former and Current
Design Exhaust Valves (Four-Valve Head)
- Figure 17. Current Valve
Guide Oil Seal
- Figure 18. Checking Valve
Opening Pressure with Gage J 25076-01
- VALVE ROCKER COVER
- CRANKSHAFT
- Figure 2. Removing or
Installing Crankshaft
- Figure 3. Typical Ridging of
Crankshaft
- CRANKSHAFT
- Figure 4. Critical Crankshaft
Loading Zones
- Crankshaft Grinding
- Figure 7. Crankshaft Journal
Fillets
- Figure 8. Standard Dimensions
at Crankshaft Thrust Surfaces - In-Line and V-Type Engines
- Figure 9. Checking Crankshaft
End Play
- Figure 10. Crankshaft
Distortion Measuring Gage Mounted on Crankshaft
- CRANKSHAFT OIL SEALS
- Inspection
- Oil Seals
- Figure 5. Installing Oil Seal
in Flywheel Housing
- CRANKSHAFT MAIN BEARINGS
- Figure 2. Removing Upper Main
Bearing Shell
- Figure 4. Comparison of Main
Bearing Shells
- Figure 5. Main Bearing
Measurements
- TABLE 1
- Figure 7. Crankshaft Thrust
Washers in Place
- Figure 1. Engine Front Cover
Mounting (Lower) - In-Line Engine Remove Engine Front Cover
- Figure 2. Installing Lower
Engine Front Cover - In-Line Engine
- Figure 1. Removing Crankshaft
Pulley Using Puller J 24420
- Figure 2. Installing
Crankshaft
- FLYWHEEL
- Inspection
- Install Flywheel
- IMPORTANT
- CLUTCH PILOT BEARING
- ENGINE DRIVE SHAFT FLEXIBLE
COUPLING
- FLYWHEEL HOUSING
- Figure 2. Location of Shim
- Figure 3. Flywheel Housing
Bolt
- Figure 6. Checking Bore
Runout
- Figure 1. Typical Piston
Assembly
- Remove Piston and Connecting
Rod
- Figure 3. Cleaning Piston
- Figure 4. Comparison of
Pistons Remove Bushings from Piston
- Figure 5. Removing or
Installing Piston Pin Bushings
- PISTON AND PISTON RINGS
- Figure 9. Measuring Piston
Ring Gap
- OIL CONTROL RINGS
- CONNECTING ROD
- CONNECTING ROD
- Figure 3. Magnetic Particle
Inspection Limits for Connecting Rod
- CONNECTING ROD
- Assemble Connecting Rod to
Piston
- CONNECTING ROD
- CONNECTING ROD BEARINGS
- Inspection
- Install Connecting Rod
Bearing Shells
- CYLINDER LINER
- Inspect Cylinder Liner
- Fitting Cylinder Liner in
Block Bore
- Figure 5. Cylinder Liner
Measurement Diagram
- Install Piston and Connecting
Rod Assembly
- Install Cylinder Liner,
Piston, and Connecting Rod Assembly
- Figure 10. Installing Piston,
Rod, and Liner Assembly in Cylinder Block
- Install Cylinder Liner,
Piston, and Connecting Rod Assembly cont'd
- ENGINE BALANCE AND BALANCE
WEIGHTS
- Figure 1. Removing Front
Balance Weight (Pulley Type)
- GEAR TRAIN AND ENGINE TIMING
- Lubrication
- Check Engine Timing cont'd
- TABLE 1
- CAMSHAFT, BALANCE SHAFT, AND
BEARINGS
- Lubrication
- Remove Camshaft (Flywheel
Housing and Transmission in Place)
- Figure 3.. Removing Camshaft
Gear
- Figure 4. Checking Cam Lobe
Wear
- Figure 5. Removing End
Bearing
- Install Intermediate and/or
Center Camshaft Bearings
- Figure 6. Installing
Intermediate Camshaft Bearing
- Figure 8. Location of Notch
in Relation to Shaft Bore Centerline
- Figure 9. Removing and
Replacing Camshaft or Balance Shaft Bearings
- Figure 10. Camshaft and
Balance Shaft Details and Relative Location of Parts
- Install Camshaft (Flywheel
Housing and Transmission in Place)
- CAMSHAFT AND BAIANCE SHAFT
GEARS
- Figure 2. Installing Camshaft
Gear
- IDLER GEAR AND BEARING
ASSEMBLY
- Install Idler Gear and
Beariug Assembly
- Figure 3. Idler Gear Details
and Relative Location of Parts
- CRANKSHAFT TIMING GEAR
- Figure 2. Installing
Crankshaft Timing Gear.
- BLOWER DRIVE GEAR AND SUPPORT
ASSEMBLY
- Figure 2. Pressing Blower
Drive Gear From Shaft
- Figure 4. Pressing Blower
Drive Gear On Shaft
- ENGINE FRONT COVER (Upper)
- Figure 1. In-Line Engine
Upper Front Cover
- CYLIDER BLOCK
- Figure 1. Using Plastic Strip
to Measure Bearing-to-Crankshaft Clearance
- EXHAUST VALVE
- TROUBLESHOOTING
- SPECIFICATIONS
- Pistons and Rings
- Connecting Rod Bearing
- Idler Gear
- Valve Guides
- STANDARD BOLT AND NUT TORQUE
SPECIFICATIONS
- EXCEPTIONS TO STANDARD BOLT
AND NUT TORQUE SPECIFICATIONS
- STANDARD PIPE PLUG TORQUE
SPECIFICATIONS
- SERVICE TOOLS
- Flywheel
- TOOL NAME
- FUEL SYSTEM
- FUEL INJECTOR
- Figure 3. Fuel Metering from
No Load to Full Load.
- FUEL INJECTOR
- General Instructions for
Injector Care and Overhaul
- FUEL INJECTOR
- Remove Injector
- Injector Control Rack and
Plunger Movement Test
- Figure 10. Unusable Injector
Plungers
- Clamping the Fuel Injector
- Injector High-Pressure Test
- Unclamping the Injector
- Spray Tip Test
- Needle Valve Tip Test (Using
Auxiliary Tester J22640)
- Fuel Output Test
- Calibrator J 22410
- Figure 19. Fuel Output Chart.
- Figure 22. Setting Calibrator
Stroke Counter.
- Clean Injector Parts
- Figure 27. Cleaning Injector
Spray Tip with Tool J2438
- Figure 29. Cleaning Injector
Body Ring with Tool J21089
- Inspect Injector Parts
- Lapping Injector Parts
- ASSEMBLE INJECTOR
- Assemble Rack and Gears
- Assemble Spray Tip, Spring
Cage and Check Valve Assemblies
- Assemble Plunger and Follower
- Check Spray Tip Concentricity
- Test Reconditioned Injector
- Figure 44. Relationship
Between Exhaust Valve Bridge and Valve Stems.
- ENGINE OVERHAUL
- FUEL INJECTOR TUBE
- Ream Injector Tube
- Figure 4. Reaming Injector
Tube for Injector Body Nut and Spray Tip
- Figure 6. Measuring
Relationship of Bevel Seat in Injector Tube to Cylinder Head Fire
Deck
- FUEL PUMP
- Figure 2. Fuel Pump Valving
and Rotation (Right Hand Pump Shown).
- FUEL PUMP
- Figure 4. Removing Oil Seals
- Figure 5. Fuel Pump Details
and Relative Location of Parts (Right Hand Pump Shown)
- Figure 6. Installing Inner
Oil Seal
- Install Fuel Pump
- FUEL STRAINER AND FUEL FILTER
- Replace Fuel Strainer or
Filter Element
- Figure 4. Fuel Filter Details
and Relative Location of Parts
- FUEL STRAINER AND FILTER
- Filter Replacement
- MECHANICAL GOVERNORS
- Check Governor Operation
cont'd
- VARIABLE SPEED MECHANICAL
GOVERNOR
- Lubrication
- Disassemble Weight Shaft
Assembly
- Assemble Control Housing
- VARIABLE SPEED GOVERNOR
- Install Governor
- FUEL INJECTOR CONTROL TUBE
- Figure 1. Injector Control
Tube Assembly (Non-Spring Loaded-In-line Engine)
- INJECTOR CONTROL TUBE
- FUEL SYSTEM
- CHECKING INJECTOR TESTER J
23010 OR J 9787
- Figure 2. Refinishing Lapping
Blocks
- SHOP NOTES
- REFINISHING INJECTOR FOLLOWER
FACE
- FUEL LEAK DETECTION
- Points to Remember
- TROUBLESHOOTING
- Figure 1. Measuring Fuel Flow
- Chart 1
- Chart 2
- Chart 3
- Chart 4
- Chart 5
- Chart 6
- SPECIFICATIONS STANDARD BOLT
AND NUT TORQUE SPECIFICATIONS
- EXCEPTIONS TO STANDARD BOLT
AND NUT TORQUE SPECIFICATIONS
- SERVICE TOOLS
- SERVICE TOOLS cont'd
- AIR INTAKE SYSTEM
- AIR SHUTDOWN HOUSING
- Figure 2. Installing Air
Shutoff Valve Spring and Valve
- Figure 3. Location of Air
Shutdown Housing Mounting Bolts (In-Line Engines)
- Figure 1. Blower Mounting
- Figure 2. Removing Blower
Rotor Gears
- Figure 3. Typical Blower
Details and Relative Location of Parts
- Inspection
- Figure 4. End Plate Machining
Differences
- Figure 7. Installing Blower
Rotors in Front-End Plate
- Figure 9. Installing Rear End
Plate
- Figure 11. Measuring Rotor
Lobe to Housing Clearance
- Figure 12. Minimum Blower
Rotor Clearance
- Install Blower
- SHOP NOTES - TROUBLESHOOTING
- SPECIFICATIONS - SERVICE TOOLS
- Figure 2. Install Cutting
Tool in Holder
- Figure 4. End Plate Oil Drain
- AIR INTAKE SPECIFICATIONS -
SERVICE TOOLS
- STANDARD BOLT AND NUT TORQUE
SPECIFICATIONS
- EXCEPTIONS TO STANDARD BOLT
AND NUT TORQUE SPECIFICATIONS
- SERVICE TOOLS
- LUBRICATION SYSTEM
- Figure 1. Schematic Diagram
of Typical In-Line Engine Lubrication System
- Lubricating System
Maintenance
- LUBRICATING OIL PUMP
- Figure 3. Measuring Rotor
Clearance
- Figure 4. Measuring Clearance
from Face of Pump Body to Side of Rotor
- Figure 5. Oil Pump Details
and Relative Location of Parts (Current)
- Figure 7. Removing Oil Pump
Drive Gear
- LUBRICATING OIL PRESSURE
REGULATOR
- LUBRICATING OIL FILTERS
- Replace Oil Filter Element
- Figure 2. Full-Flow Oil
Filter Details and Relative Location of Parts
- LUBRICATING OIL COOLER
- Pressure Check Oil Cooler
Core
- Figure 2. Oil Cooler Details
and Relative Location of Parts
- OIL LEVEL DIPSTICK
- OIL PAN
- OIL PAN
- VENTILATING SYSTEM
- VENTILATING SYSTEM
- STANDARD BOLT AND NUT TORQUE
SPECIFICATIONS
- EXCEPTIONS TO STANDARD BOLT
AND NUT TORQUE SPECIFICATIONS
- SERVICE TOOLS
- COOLING SYSTEM
- ENGINE COOLING SYSTEM
MAINTENANCE
- Drain Cooling System
- Miscellaneous Cooling System
Checks
- COOLING SYSTEM
- COOLING SYSTEM cont'd
- WATER PUMP
- Figure 3. Removing Pulley
- Figure 5. Pressing Shaft
Assembly into Water Pump
- Install Water Pump
- WATER PUMP IDLER PULLEY
ASSEMBLY
- Figure 3. Installing Shaft
and Bearing Assembly in Idler Pulley
- THERMOSTAT
- Install Thermostat
- Figure 1. Typical Radiator
Mounting (In-Line Engine)
- Cleaning Radiator cont'd
- COOLANT PRESSURE CONTROL CAP
- ENGINE COOLING FAN
- Fan Belt Adjustment
- ENGINES
- Figure 6. Spindle-Type Fan
Hub Assembly
- INSPECTION cont'd
- IN-LINE ENGINES
- Install Fan, Hub, and
Adjusting Bracket
- COOLANT FILTER AND
CONDITIONER
- Filter Maintenance
- Service
- COOLANT SYSTEM
- Figure 2 . Location of Fan
Hub Grease Fitting and Relief Valve
- STANDARD BOLT AND NUT TORQUE
SPECIFICATIONS
- EXCEPTIONS TO STANDARD BOLT
AND NUT TORQUE SPECIFICATIONS
- SERVICE TOOLS
- EXHAUST SYSTEM
- EXHAUST MANIFOLD
- Figure 2 . Exhaust Manifold
with Marmon Flange
- ELECTRICAL SYSTEM
- BATTERY-CHARGING ALTERNATOR
- Remove Alternator
- ALTERNATOR PRECAUTIONS
- Regulator AC CHARGING CIRCUIT
- CONTROL RELAY
- TRANSISTORIZED REGULATOR
- TRANSISTOR REGULATOR
- Figure 2. Transistor
Regulator (Negative Ground Circuits Only)
- REGULATOR PRECAUTIONS cont'd
- STORAGE BATTERY
- Servicing the Battery
- STARTING MOTOR
- Lubrication
- Install Starting Motor
- INSTRUMENTS AND TACH01ETER
DRIVE
- Ammeter
- TACHOMETER DRIVE
- ENGINE PROTECTIVE SYSTEMS
- CHECK ENGINE STARTING SWITCH
- ELECTRICAL SYSTEM
TROUBLESHOOTING
- STANDARD BOLT AND NUT TORQUE
SPECIFICATIONS
- EXCEPTIONS TO STANDARD BOLT
AND NUT TORQUE SPECIFICATIONS
- ENGINE OPERATING CONDITIONS
SPECIFICATIONS
- Compression
- ENGINE RUN-IN INSTRUCTIONS
- DYNAMOMETER TEST AND RUN-IN
PROCEDURES
- RUN-IN INSTRUCTIONS
- BASIC RUN-IN INSPECTION
- FINAL RUN-IN
- INSPECTION AFTER FINAL RUN-IN
- Engine Test Report
- FUEL AND OIL SPECIFICATIONS
- DETROIT DIESEL FUEL OIL
SPECIFICATIONS
- FUEL OIL SELECTION CHART
- RECOMMENDATION
- EMD (RR) OILS
- ENGINE OIL CLASSIFICATION
SYSTEM
- Used Lube Oil Analysis
Warning Values
- FUEL AND OIL SPECIFICATIONS
- COOLANT
- Figure 1. Water
Characteristics
- INHIBITOR SYSTEMS
- COOLANT SPECIFICATIONS
- Figure 4. Coolant Freezing
and Boiling Temperatures vs. Antifreeze Concentration (Sea Level)
- GENERAL RECOMMENDATIONS
- ENGINE TUNEUP PROCEDURES
- ENGINE TUNEUP
- EMISSION REGULATIONS FOR
ON-HIGHWAY VEHICLE ENGINES
- TABLE 2 (1974-1976 Engines)
- TABLE 3 (1977 Engines)
- TABLE 4 (1978 Engines)
- TABLE 5. (1979 Engines)
- EXHAUST-VALVE CLEARANCE
ADJUSTMENT
- Valve Clearance Adjustment
(Hot Engine)
- FUEL INJECTOR TIMING
- TABLE 1
- GOVERNOR AND INJECTOR RACK
CONTROL ADJUSTMENT
- Position Injector Rack
Control Levers
- Adjust Engine Idle Speed
- Adjust Governor Booster
Spring
- Adjust Engine Speed Droop
- LUBRICATION AND PRBEVENTIVE
MAINTENANCE
- PREVENTATIVE MAINTENANCE
- ANNUALLY
- ENGINE OVERHAUL
- Item 1 Lubricating Oil
- Item 3 Fuel Lines
- Figure 2. Items 4 and 12
- Figure 4. Item 7
- Figure 5. Item 8
- Figure 7. Item 13
- Figure 8. Item 16
- Over speed Governor
- Item 27 Crankcase Pressure
- Figure 12. Item 32
- TROUBLESHOOTING
- Figure 1. Checking
Compression Pressure
- Engine Out of Fuel
- Exhaust-Back Pressure
- Figure 2. Comparison of
Column Height for Mercury and Water Manometers
- Chart 1
- EXHAUST SMOKE ANALYSIS
- Chart 2
- HARD STARTING
- Chart 3
- ABNORMAL ENGINE OPERATION
- SUGGESTED REMEDY
- Chart 4
- NO FUEL OR INSUFFICIENT FUEL
- Chart 5
- SUGGESTED REMEDY
- Chart 6
- SUGGESTED REMEDY
- Chart 7
- SUGGESTED REMEDY
- Chart 8
- STORAGE
- PROCEDURE FOR RESTORING AN
ENGINE TO SERVICE WHICH HAS BEEN IN EXTENDED STORAGE
- INTRODUCTION
- HYDRAULIC CIRCUITS
- Figure 1.
- Figure 2.
- CHARGE PUMP CIRCUIT
- Figure 3.
- TYPICAL HEAVY DUTY VARIABLE
PUMP-FIXED MOTOR TRANSMISSION SCHEMATIC
- Figure 5.
- Figure 6.
- Figure 7.
- CONTROLS
- Figure 1. Displacement
Control Valve Out of Neutral and Swashplate Moving Into Stroke
- Figure 3. Pressure Override
Control
- CONTROLS
- Figure 4. Rotary Bypass Valve
- INSTALLATION AND PLUMBING
- Figure 1. Plumbing
Installation Variable Pump-Fixed Motor
- INSTALLATION AND PLUNBING
- HYDROSTATIC SYSTEM
- INSTALLATION AND PLUMBING
- HYDROSTATIC SYSTEM
- TRANSMISSION STARTUP
- HYDROSTATIC SYSTEM
- FLUID RECOMMENDATIONS
- TROUBLESHOOTING PROCEDURE
- Figure 1. Troubleshooting
Gages
- Figure 2. Typical Gage
Installation (PV-MF)
- TROUBLESHOOTING PROCEDURE
- SYSTEM WILL NOT OPERATE IN
EITHER DIRECTION cont'd
- SYSTEM WILL NOT OPERATE IN
EITHER DIRECTION cont'd
- SYSTEM OPERATES IN ONE
DIRECTION ONLY
- NEUTRAL DIFFICULT OR
IMPOSSIBLE TO FIND
- NEUTRAL DIFFICULT OR
IMPOSSIBLE TO FIND
- Figure 3.
- SYSTEM OPERATING HOT (MOTOR
CASE TEMPERATURE ABOVE 180° )
- SYSTEM NOISY
- VARIABLE DISPLACEMENT MOTOR
WILL NOT CHANGE DISPLACEMENT
- SYSTEM MAINTENACE
- REPAIR PROCEDURE
- REPLACEMENT OF CHECK VALVES
- REMOVAL OF MANIFOLD
- REPLACEMENT OF HIGH PRESSURE
RELIEF VALVES
- REPLACEMENT OF DISPLACEMENT
CONTROL VALVE
- REPLACEMENT OF MOTOR OR PUMP
SHAFT SEAL
- INSTALLATION
- REPLACEMENT OF PRESSURE
OVERRIDE VALVE AND DISPLACEMENT CONTROL VALVE
- REPLACEMENT OF ROTARY BYPASS
VALVE AND MANIFOLD ASSEMBLY
- REPAIR
- FIXED DISPLACEMENT MOTOR
REPAIR
- Minor Repairs
- Figure 6.
- Figure 10.
- Figure 14.
- Figure 18.
- Major Repairs
- Figure 5.
- Figure 9.
- Figure 13.
- Figure 17.
- Figure 21.
- Figure 25.
- Figure 29.
- MOTOR PARTS IDENTIFICATION
- Figure 31. Fixed Displacement
Motor
- PUMP REPAIR
- Minor Repairs
- Figure 6.
- Figure 10.
- Figure 14.
- Figure 18.
- Figure 23.
- Figure 27.
- Major Repair
- Figure 5.
- Figure 9.
- Figure 13.
- Figure 19.
- Figure 23.
- Figure 29.
- Figure 34.
- Figure 38.
- Figure 44.
- Figure 48.
- Figure 52.
- Figure 56.
- Figure 60.
- Figure 64.
- PUMP PARTS IDENTIFICATION
- Figure 69. Variable
Displacement Pump
- INSTALLATION TORQUE VALUES
(FT LB) BY SERIES
- POWER STEERING
- DESCRIPTION
- TYPICAL MODEL CODE BREAKDOWN
- OPERATION
- Figure 1. VTM27 Pump-Cutaway
View
- Figure 5.
- CAUTION
- INSTALLATION
- Viscosity
- Grade
- SERVICE, INSPECTION, AND
MAINTENANCE
- TROUBLESHOOTING CHART
- PUMPS MAKING NOISE
- PUMP OVERHAUL
- Figure 7. VTM27, VTM28,
VTM40, VTM41, and VTM42 Pump Exploded Views
- Shaft End
- Cover and Cartridge
- PUMP TESTING
- STEERING CONTROL
- STEERING CONTROL
- STEERING CONTROL cont'd
- STEERING CONTROL REMOVAL
- STEERING CONTROL REMOVAL
cont'd
- STEERING CONTROL DISASSEMBLY
- Figure 6.
- Figure 10.
- Figure 14.
- Figure 18.
- Figure 22.
- STEERING CONTROL REASSEMBLY
- Figure 27.
- Figure 32
- Figure 36.
- Figure 40.
- Figure 43.
- Figure 47.
- Figure 52.
- Figure 55.
- BREAKSHOE REPLACEMENT
- Figure 2.
- Figure 5.
- LUG NUTS
- CHECKS
- RECOMMENDED PROCEDURE FOR
REPLACING STUDS
- Figure 3.
- TOOLS TO USE IN TIGHTENING
CAP NUTS
- Figure 7.
- Figure 8.
- PLANETARY AXLES
- DISASSEMBLY OF PLANETARY
OUTER ENDS
- DISASSEMBLE THE PLANETARY
ASSEMBLY
- Figure 7.
- Figure 10.
- REMOVE THE WHEEL HUB AND DRUM
ASSEMBLY
- Figure 15.
- PREPARE FOR REASSEMBLY
- REPAIR
- REASSEMBLE PIANETARY OUTER
END
- INSTALL BRAKE ASSEMBLIES
- REASSEMBLY
- ASSEMBLE PLANETARY SPIDER
- REASSEMBLY
- TABULATION OF TORQUE LIMITS
- BOLTS AND STUD NUTS
- Figure 1.
- DRIVE UNIT
- IMPORTANT
- DRIVE CARE AND MAINTENANCE
- Figure 8.
- ROUGH PARTS
- REPAIR
- Figure 11.
- Figure 2.
- Spiral Bevel - Tapered Shaft
- ASSEMBLE DIFFERENTIAL AND
BEVEL GEAR
- DIFFERENTIAL BEARING PRELOAD
AND GEAR LASH ADJUSTMENTS
- Figure 10.
- INSTALL CAGE AND DIFFERENTIAL
ASSEMBLIES
- LUBRICATION
- APPENDIX A MAINTENANCE
ALLOCATION CHART ROLLER, VIBRATORY, SELF-PROPELLED HIGH IMPACT,
SINGLE SMOOTH DRUM (CCE)
- APPENDIX A MAINTENANCE
ALLOCATION CHART ROLLER, VIBRATORY, SELF-PROPELLED HIGH IMPACT,
SINGLE SMOOTH DRUM (CCE)
- APPENDIX A MAINTENANCE
ALLOCATION CHART ROLLER, VIBRATORY, SELF-PROPELLED HIGH IMPACT,
SINGLE SMOOTH DRUM (CCE)
- APPENDIX A MAINTENANCE
ALLOCATION CHART ROLLER, VIBRATORY, SELF-PROPELLED HIGH IMPACT,
SINGLE SMOOTH DRUM (CCE)
- APPENDIX A MAINTENANCE
ALLOCATION CHART ROLLER, VIBRATORY, SELF-PROPELLED HIGH IMPACT,
SINGLE SMOOTH DRUM (CCE)
- APPENDIX A MAINTENANCE
ALLOCATION CHART ROLLER, VIBRATORY, SELF-PROPELLED HIGH IMPACT,
SINGLE SMOOTH DRUM (CCE)
- APPENDIX A MAINTENANCE
ALLOCATION CHART ROLLER, VIBRATORY, SELF-PROPELLED HIGH IMPACT,
SINGLE SMOOTH DRUM (CCE)
- APPENDIX A MAINTENANCE
ALLOCATION CHART ROLLER, VIBRATORY, SELF-PROPELLED HIGH IMPACT,
SINGLE SMOOTH DRUM (CCE)
- APPENDIX A MAINTENANCE
ALLOCATION CHART ROLLER, VIBRATORY, SELF-PROPELLED HIGH IMPACT,
SINGLE SMOOTH DRUM (CCE)
- APPENDIX A MAINTENANCE
ALLOCATION CHART ROLLER, VIBRATORY, SELF-PROPELLED HIGH IMPACT,
SINGLE SMOOTH DRUM (CCE)
- APPENDIX A MAINTENANCE
ALLOCATION CHART ROLLER, VIBRATORY, SELF-PROPELLED HIGH IMPACT,
SINGLE SMOOTH DRUM (CCE)
- APPENDIX A MAINTENANCE
ALLOCATION CHART ROLLER, VIBRATORY, SELF-PROPELLED HIGH IMPACT,
SINGLE SMOOTH DRUM (CCE)
- APPENDIX A MAINTENANCE
ALLOCATION CHART ROLLER, VIBRATORY, SELF-PROPELLED HIGH IMPACT,
SINGLE SMOOTH DRUM (CCE)
- APPENDIX A MAINTENANCE
ALLOCATION CHART ROLLER, VIBRATORY, SELF-PROPELLED HIGH IMPACT,
SINGLE SMOOTH DRUM (CCE)
- TOOL AND TEST EQUIPMENT
REQUIREMENTS
- TOOL AND TEST EQUIPMENT
REQUIREMENTS
- APPENDIX B BASIC ISSUE ITEMS
LIST
- APPENDIX C MAINTENANCE AND
OPERATING SUPPLY LIST
- APPENDIX D FABRICATED TOOLS
- Figure
- Figure
- Figure
- Figure
- INDEX
- Index cont'd
- Index cont'd
- Repair Parts List Table of
Contents
- Repair Parts List Table of
Contents
- The Metric System and
Equivalents
- TM-5-3895-346-14
- Recommended Changes to
Equipment Technical Publications
- Blank Page
- Distribution
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