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• TECHNICAL MANUAL
• WARNING
• OPERATOR'S, ORGANIZATIONAL, DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE MANUAL
• TABLE OF CONTENTS
• TABLE OF CONTENTS (CONTINUED)
• TABLE OF CONTENTS (CONTINUED)
• TABLE OF CONTENTS (CONTINUED)
• TABLE OF CONTENTS (CONTINUED)
• SECTION 1 OPERATION
• General Machine Description
• V.P.I. Fluid Handling System
• GENERAL SPECIFICATIONS
• Figure 1-4. Model Number Coding
• Diesel Engine Model and Serial Numbers
• Lubrication System
• CROSS SECTION OF ENGINE MODEL VH4D
• Shipping and Lifting
• Service Classification of Oil
• Operation
• Diesel Engine
• Starter Switch
• Forward and Reverse Travel
• Avoid Unnecessary Engine Idling
• Figure 1-9. Hood and Rotor Assembly Nomenclature
• Figure 1-10. Rotor Operation
• Shear Coupling
• V.P.I. Fluid Handling System
• Table 1-3. Pulvi-Mixer Reference Application Chart.
• Warm-Up Period
• Figure 1-13. Spray bar Nozzle Assembly
• Wash Down System
• Tines
• VEHICLE SYSTEMS AND RELATED MAINTENANCE SECTION SCHEMATIC
• MAIN VEHICLE WIRING DIAGRAM
• SECTION 2 - MAINTENANCE
• ROTOR TINE REPLACEMENT
• CHAIN ADJUSTMENT, END DRIVE CASE
• SHEAR COUPLING REPAIR
• SUBSECTION 2 EMULSION PUMP AND WASH DOWN PUMP
• Troubleshooting
• SUBSECTION 2 EMULSION PUMP AND WASH PUMP
• SUBSECTION 3 BRAKES
• DISASSEMBLY
• BRAKE MASTER CYLINDER
• BRAKE SYSTEM BLEEDING
• SUBSECTION 4 - ROTOR DRIVE
• GENERAL DESCRIPTION
• Figure 2. Checking Dimension `
• COMMON SERVICE PROBLEMS
• COMMON SERVICE PROBLEMS (Cont.)
• CHECKING FOR MISALIGNMENT
• TWO SPEED ROTOR DRIVE TRANSMISSION
• Figure 8. Sectional and Exploded View of Rotor Drive transmission
• FIGURE 9. Removing Drive Gear Bearing
• FIGURE 12. Pressing on Countershaft Rear Bearing
• TWO SPEED ROTOR DRIVE TRANSMISSION (Cont)
• ROTOR DRIVE AXLE
• Explosion View Of Unit Type Housing Drive Axle
• DISASSEMBLE PINION AND CAGE ASSEMBLY
• ROUGH PARTS
• REASSEMBLE AXLE
• REASSEMBLE PINION AND CAGE ASSEMBLY
• ASSEMBLE DIFFERENTIAL AND BEVEL GEAR
• ADJUST DIFFERENTIAL BEARING PRE-LOAD
• CHECK AND ADJUST GEAR LASH
• PREPARE FOR REMOVAL
• REMOVE PLANETARY SPIDER ASSEMBLY
• REMOVE THE FLOATING RING GEAR ASSEMBLY
• DISASSEMBLE BRAKE SHOE AND LINER ASSEMBLY
• WHEEL BEARING ADJUSTMENT
• REASSEMBLE PLANETARY SPIDER ASSEMBLY
• INSTALL PLANETARY SPIDER ASSEMBLY
• TWO SPEED NOSE BOX TRANSMISSION
• TWO SPEED NOSE BOX TRANSMISSION
• ASSEMBLY
• Explosion View of unit Type Housing Drive Axle
• DISASSEMBLE DRIVE UNIT
• PREPARE FOR REASSEMBLY
• CORROSION PREVENTION
• REASSEMBLE AXLE
• REASSEMBLE PINION AND CAGE ASSEMBLY
• ASSEMBLE DIFFERENTIAL AND BEVEL GEAR
• ADJUST DIFFERENTIAL BEARING PRE-LOAD
• CHECK AND ADJUST GEAR LASH
• SUBSECTION 6 HYDROSTATIC PUMP AND MOTOR
• Schematic Hydrostatic Drive
• HYDROSTATIC TRACTION DRIVE AND GEARING ARRANGEMENT DIAGRAM
• MAINTENANCE INFORMATION
• Fluids
• BASIC OPERATION
• HYDRAULIC SUPPORT SYSTEM
• System Relief Valves
• Instructions
• Trouble Shooting Gauge Installation and Information
• System Operating Hot
• System Will Not Operate in Either Direction
• Inspect Manual Displacement Control
• Inspect Charge Check Valves
• CONTROL ADJUSTMENTS
• Centering Spring
• MINOR REPAIRS
• Shaft Seal
• Manifold Assembly Components
• Motor Manifold
• Installation
• Control
• MAJOR REPAIRS
• FIXED DISPLACEMENT MOTOR
• FIXED DISPLACEMENT MOTOR (Cont)
• FIXED DISPLACEMENT MOTOR (Cont)
• FIXED DISPLACEMENT MOTOR (Cont)
• FIXED DISPLACEMENT MOTOR (Cont)
• FIXED DISPLACEMENT MOTOR (Cont)
• FIXED DISPLACEMENT MOTOR (Cont)
• FIXED DISPLACEMENT MOTOR (Cont)
• MAJOR REPAIRS
• VARIABLE DISPLACEMENT PUMP
• VARIABLE DISPLACEMENT PUMP (Cont)
• VARIABLE DISPLACEMENT PUMP (Cont)
• VARIABLE DISPLACEMENT PUMP (Cont)
• VARIABLE DISPLACEMENT PUMP (Cont)
• VARIABLE DISPLACEMENT PUMP (Cont)
• VARIABLE DISPLACEMENT PUMP (Cont)
• VARIABLE DISPLACEMENT PUMP (Cont)
• VARIABLE DISPLACEMENT PUMP (Cont)
• VARIABLE DISPLACEMENT PUMP (Cont)
• VARIABLE DISPLACEMENT PUMP (Cont)
• VARIABLE DISPLACEMENT PUMP (Cont)
• VARIABLE DISPLACEMENT PUMP (Cont)
• VARIABLE DISPLACEMENT PUMP (Cont)
• VARIABLE DISPLACEMENT PUMP (Cont)
• VARIABLE DISPLACEMENT PUMP (Cont)
• VARIABLE DISPLACEMENT PUMP (Cont)
• INSTALLATION TORQUE VALUES
• SUBSECTION 7 HYDRAULIC PUMP
• FIGURE 3 Exploded View of Hydraulic Pump
• PUMP ASSEMBLY
• FIGURE 14 Wear Plate Seating Check
• FIGURE 17 Drive Shaft, Inner Wear Plate and Seal Assembly being Installed in Adapter
• BREAK-IN OF REPAIRED PUMPS
• SUBSECTION 8 HYDRAULIC CONTROL VALVES
• REPLACING SPOOL SEALS IN CONTROL VALVE
• REPLACING SPOOL SEALS IN CONTROL VALVE (Cont)
• REPLACING CENTER SECTION ASSEMBLIES IN THE VALVE
• SUBSECTION 9 HYDRAULIC CYLINDERS
• SPRAY BAR HYDRAULIC CYLINDER
• SPRAY BAR HYDRAULIC CYLINDER (Cont)
• CHAPTER 1: GENERAL INFORMATION
• GENERAL PROCEDURES
• INSPECTION
• WORK SAFELY
• CHAPTER 2: Engine
• CYLINDER BLOCK
• ENGINE AND ROTOR TRANSMISSION REMOVAL
• Removal
• Clean Cylinder Block
• Pressure Test
• Fig. 10 - Honing Bore of Cylinder Block
• Inspect Cylinder Block
• Fig. 14. Block Bore Measurement Record Form
• Fig. 16. Checking Top Face of Cylinder Block
• Fig. 17. Minimum Distance from Center Line of Crankshaft to Top of Cylinder Block
• Assemble and Install Engine
• Assemble and Install Engine (Cont)
• CYLINDER BLOCK END PLATES
• Install End Plates
• Inspection
• CYLINDER HEAD
• Fig. 2. Typical Mounting of Cylinder Head
• Cylinder Head Maintenance
• Fig. 6. Cylinder Head Mounted on Holding Plates
• Disassemble Cylinder Head
• Pressure Check Method:
• Fig. 9- Minimum Distance Between Top and Bottom Faces of Cylinder Head
• Assemble Cylinder Head
• Fig. 11 Cylinder Head Seals and Gaskets
• Fig. 13 Cylinder Head Bolt Tightening Sequence
• Install Cylinder Head
• VALVE AND INJECTOR OPERATING MECHANISM
• Service
• Remove Cam Follower and Push Rod (Cylinder Head on Engine)
• Fig. 5. Cam Roller Clearances
• Install Cam Follower and Push Rod
• Install Rocker Arms and Shaft
• Fig. 9. Valve and Injector Operating Mechanism and Relative Location of Parts
• Fig. 12. Adjusting Cam Follower Guide
• EXHAUST VALVES
• Remove Exhaust Valve Spring (Cylinder Head Installed)
• Inspection
• Inspect Exhaust Valve Seat Insert
• Remove Exhaust Valve Seat Insert
• Recondition Exhaust Valve and Valve Seat
• Fig. 15. Grinding Wheel Dressing Tool or Set J
• Fig. 16. Checking Pressure Required to Open the Exhaust Valve in Cylinder Head
• ENGINE LIFTER BRACKETS
• VALVE ROCKER COVER
• Remove and Install Valve Rocker Cover
• CRANKSHAFT
• Inspection
• Crankshaft Measurements
• Inspection for Cracks
• Crankshaft Grinding
• Install Crankshaft
• Fig. 10. Checking Crankshaft End Play
• Install Crankshaft (Cont)
• CRANKSHAFT OIL SEALS
• Inspection
• Oil Seals
• CRANKSHAFT MAIN BEARINGS
• Remove Main Bearing Shells (Crankshaft in Place)
• Fig. 5. Comparison of Main Bearing Shells Minimum
• Install Main Bearing Shells (Crankshaft in Place)
• Fig. 9 - Main Bearing Cap Marking
• CRANKSHAFT FRONT COVER
• Install Crankshaft Front Cover
• CRANKSHAFT VIBRATION DAMPER
• Inspect Vibration Damper
• Install Vibration Damper on Crankshaft
• CRANKSHAFT PULLEY
• Install Crankshaft Pulley
• FLYWHEEL
• Inspection
• Fig. 4. Torque - Turn Limits
• CLUTCH PILOT BEARING
• FLYWHEEL HOUSING
• Install Flywheel Housing
• Fig. 5. Checking Flywheel Housing Concentricity
• CROSS-HEAD TYPE PISTON
• Inspect Piston Rings
• Inspection
• Assemble Piston
• Fitting Piston
• Fitting Piston Rings
• Install Piston Rings
• Fig. 16. Piston Ring Installation Instructions.
• CONNECTING ROD
• Fig. 2. Magnetic Particle Inspection Limits for Connecting Rod.
• Fig. 3 - Dimensional Inspection of Cross-Head Piston Connecting Rods
• Assemble Connecting Rod to Piston
• CONNECTING ROD BEARINGS
• Install Connecting Rod Bearing Shells
• CYLINDER LINER
• Inspect Used Cylinder Liner
• Liner Measurements
• Selection of New Cylinder Liner
• NEW CYLINDER LINER TO NEW CYLINDER BLOCK BORE FITS
• Fitting Cylinder Liner in Block Bore
• Fig. 11. Checking Distance of Liner Flange Below Top Face of Block
• Install Piston and Connecting Rod Assembly
• Install Cylinder Liner, Piston and Connecting Rod Assembly
• ENGINE BALANCE AND BALANCE WEIGHTS
• Install Front Balance Weights
• GEAR TRAIN AND ENGINE TIMING
• ENGINE TIMING
• Fig. 3. Checking Engine Timing By Measuring Injector Depression
• CAMSHAFT, BALANCE SHAFT AND BEARINGS
• Fig. 2. Woodruff Keys for Current Camshafts
• Remove Camshaft or Balance Shaft
• Disassemble Camshaft and Balance Shaft
• Inspection
• Fig. 10. Typical Camshaft and Balance Shaft Details and Relative Location of Parts
• Assemble Camshaft and Balance Shaft
• Install Camshaft and Balance Shaft
• Fig. 13. Camshaft Intermediate Bearing Lock Screws
• CAMSHAFT AND BALANCE SHAFT GEARS
• Install Camshaft and Balance Shaft Gears
• IDLER GEAR AND BEARING ASSEMBLY
• Fig. 3. Idler Gear Details and Relative Locating Parts (Current Bearing)
• Assemble Idler Gear, Hub and Bearing
• Check Pre-Load of Bearing
• Install Idler Gear, Hub and Bearing Assembly
• Install Idler Gear, Hub and Bearing Assembly (cont)
• CRANKSHAFT TIMING GEAR
• BLOWER DRIVE GEAR AND SUPPORT ASSEMBLY
• Remove Blower Drive Gear and Support Assembly (Flywheel Housing Removed)
• Assemble Blower Drive Gear and Support Assembly
• Install Blower Drive Gear and Support Assembly
• ACCESSORY DRIVE
• Install Accessory Drive
• BALANCE WEIGHT COVER
• SHOP NOTES - TROUBLE SHOOTING
• TROUBLE SHOOTING
• TABLE OF SPECIFICATIONS, NEW CLEARANCES AND WEAR LIMITS
• Cross-Head Pistons and Rings 71N Engines
• Piston Pins (Cross-Head Piston)
• Camshaft and Balance Shaft Bearings
• Exhaust Valves
• STANDARD BOLT AND NUT TORQUE SPECIFICATIONS
• EXCEPTIONS TO STANDARD BOLT AND NUT TORQUE SPECIFICATIONS
• EXCEPTIONS TO STANDARD BOLT AND NUT TORQUE SPECIFICATIONS (Cont)
• SPECIAL PLUG TORQUE SPECIFICATIONS
• SERVICE TOOLS
• SERVICE TOOLS (cont)
• Chapter 3: FUEL SYSTEM AND GOVERNOR
• FUEL INJECTOR (Needle Valve)
• Operation
• Fig. 5 Injector Identification Chart
• General Instructions for Injector Care and Overhaul
• Remove Injector
• Injector Control Rack and Plunger Movement Test
• Visual Inspection of Plunger
• Fig. 14 Assembling Injector Valve Parts on Tip Tester Adaptor J 23010-129
• Injector Pressure Holding Test
• Needle Valve Lift Test
• Fuel Output Test
• Fig. 19. Fuel Output Chart
• Fig. 22 Setting Calibrator Stroke Counter
• Fig. 27. Cleaning injector Spray Tip
• Clean Injector Parts
• Fig. 33. Lapping Spray Tip on Lapping Blocks J
• Inspect Injector Parts
• Fig. 37. Injector Plunger, Follower and Relative Location of Parts
• TABLE 1. Minimum Thickness (Used Parts)
• ASSEMBLE INJECTOR
• Fig. 43. Checking Injector Spray Tip Concentricity using Tool J 29584
• Assemble Plunger and Follower
• Install Injector
• FUEL INJECTOR TUBE
• Ream Injector Tube
• Fig. 5 - Reaming Injector Tube for Injector Nut
• Ream the bevel seat in the injector tube
• FUEL PUMP
• Operation
• Fig. 3 - Fuel Pump Valving and Rotation (Right-Hand Pump)
• Disassemble Fuel Pump
• Assemble Fuel Pump
• Install Fuel Pump
• Fig. 10 Installing Drive Shaft and Gear Assembly
• FUEL STRAINER AND FUEL FILTER
• FUEL MANIFOLD
• MECHANICAL GOVERNOR
• VARIABLE SPEED MECHANICAL GOVERNOR
• Disassemble Governor
• Fig. 2 - Variable Speed Governor Mounting
• Fig. 4 - Removing Bearings from Cover using Tool
• Inspection
• Assemble Governor Cover
• Assemble Governor Control' Housing
• Assemble Variable Speed Spring Housing
• Fig. 13. Variable Speed Spring Housing and Shaft Details and Relative Location of Parts
• Assemble Variable Speed Spring Housing to the Control Housing
• Install Governor
• FUEL INJECTOR CONTROL TUBE
• Install Injector Control Tube
• INJECTOR CALIBRATOR READINGS
• REFINISH LAPPING BLOCKS
• INJECTOR TIMING
• REFINISHING INJECTOR FOLLOWER FACE
• PRESSURIZE FUEL SYSTEM CHECK FOR LEAKS
• TROUBLE SHOOTING
• CHECKING FUEL FLOW
• TROUBLE SHOOTING CHARTS (Needle Valve Injectors)
• INSUFFICIENT INJECTOR HOLDING TIME
• INCORRECT INJECTOR OUTPUT
• STANDARD BOLT AND NUT TORQUE SPECIFICATIONS
• EXCEPTIONS TO STANDARD BOLT AND NUT TORQUE SPECIFICATIONS
• SERVICE TOOLS
• INJECTOR TUBE
• Chapter 4: AIR INTAKE SYSTEM
• AIR CLEANER
• Service
• Element Life
• AIR SHUTDOWN HOUSING
• Install Air Shutdown Housing
• BLOWER
• Fig. 1 - Blower and Drive Assembly and Accessories including Mechanical Governor Attached to blower
• Remove Accessories from Blower
• Disassemble Blower
• Inspection
• Fig. 7 - Typical Details and Relative Location of Parts
• Assemble Blower
• Fig. 10 - Position of Blower Front End Plate on Housing
• Install Blower Rotor Shaft Bearings and Gears
• Fig. 14 - Installing Ball Bearing on Rotor Shaft and in Rear End Plate using Tool J 6270-7.
• Fig. 16 - Measuring "CC" and "C" Clearances Between Blower Rotor Lobes.
• Fig. 17 - Chart of Minimum Clearances for Blowers.
• Fig. 18 - Diagram Showing Proper Location of Shims for Correct Rotor Lobe Clearances.
• Attach Accessories to Blower
• INSTALLING WATER PUMP DRIVE AND ROTOR SHAFT KIT
• Install Service Rotor Front Stub Shaft
• TABLE OF SPECIFICATIONS, NEW CLEARANCES AND WEAR LIMITS
• STANDARD BOLT AND NUT TORQUE SPECIFICATIONS
• EXCEPTIONS TO STANDARD BOLT AND NUT TORQUE SPECIFICATIONS
• SERVICE TOOLS
• Chapter 5: LUBRICATION SYSTEM
• Fig. 1 - Schematic Diagram of Typical Lubrication System.
• Lubrication System Maintenance
• OIL PUMP
• Fig. 2 - Typical Oil Pump Mounting.
• Remove Oil Pump
• Disassemble Oil Pump
• Assemble Oil Pump
• Remove Oil Pump Driving Gear from Crankshaft
• Install Oil Pump Driving Gear on Crankshaft
• Install Oil Pump
• LUBRICATING OIL PRESSURE REGULATOR
• Assemble Oil Pressure Regulator
• LUBRICATING OIL FILTER
• Replace Spin-On Filter
• OIL COOLER
• Pressure Check Oil Cooler Core
• Install Lubricating Oil Cooler
• LUBRICATING OIL COOLER BYPASS VALVE
• OIL LEVEL DIPSTICK
• OIL PAN
• VENTILATING SYSTEM
• STANDARD BOLT AND NUT TORQUE SPECIFICATIONS
• EXCEPTIONS TO STANDARD BOLT AND NUT TORQUE SPECIFICATIONS
• SERVICE TOOLS
• Chapter 6: COOLING SYSTEM
• ENGINE COOLING SYSTEM MAINTENANCE
• Cooling System Capacity
• Miscellaneous Cooling System
• LUBRICATION SYSTEM
• WATER PUMP
• Disassemble Water Pump
• Assemble Water Pump
• Install Water Pump
• WATER MANIFOLD
• THERMOSTAT
• Install Thermostat
• RADIATOR
• Remove Radiator
• COOLANT PRESSURE CONTROL CAP
• ENGINE COOLING FAN
• Disassemble Fan, Hub and Bracket
• Assemble Fan, Hub and Bracket
• STANDARD BOLT AND NUT TORQUE SPECIFICATIONS
• EXCEPTIONS TO STANDARD BOLT AND NUT TORQUE SPECIFICATIONS
• Chapter 7. EXHAUST SYSTEM
• EXHAUST MANIFOLD
• Inspection
• Chapter 8: ELECTRICAL EQUIPMENT, INSTRUMENTS AND PROTECTIVE SYSTEMS
• BATTERY-CHARGING ALTERNATOR
• ALTERNATOR PRECAUTIONS
• TROUBLESHOOTING PROCEDURE
• ABNORMAL CHARGING SYSTEM OPERATION
• Rotor Field Winding Checks
• Rectifier Bridge Check
• Slip Ring Servicing
• Fig. 15 - Connections for Generator Bench Check
• STORAGE BATTERY(S)
• Battery Safety Precautions
• Sprag Overrunning Clutch Type Starting Motor
• Flywheel Ring Gears
• Interpreting Results of Tests
• FIELD COIL CHECKS
• Reassembly
• Install Starting Motor
• INSTRUMENTS AND TACHOMETER DRIVE
• Throttle Control
• Install Tachometer Drive
• ENGINE PROTECTIVE SYSTEM
• COLD WEATHER STARTING\
• ALIGNMENT TOOLS FOR TACHOMETER DRIVE COVERS AND ADAPTORS
• STANDARD BOLT AND NUT TORQUE SPECIFICATIONS
• EXCEPTIONS TO STANDARD BOLT AND NUT TORQUE SPECIFICATIONS
• SERVICE TOOLS
• Chapter 9: OPERATING CONDITIONS
• ENGINE RUN-IN INSTRUCTIONS
• Dynamometer
• ENGINE TEST REPORT
• BASIC ENGINE RUN-IN
• INSPECTION AFTER FINAL RUN-IN
• FUEL OILS FOR DETROIT DIESEL ENGINES
• FUELS BURNED IN DETROIT DIESEL ENGINES
• LUBRICATING OILS FOR DETROIT DIESEL ENGINES
• VISCOSITY GRADE AND OIL PERFORMANCE LEVEL
• SYNTHETIC OILS
• STATEMENT OF POLICY ON FUEL AND LUBRICANT ADDITIVES
• ENGINE COOLANT
• CORROSION INHIBITORS VITAL
• INHIBITOR SYSTEMS
• TEST STRIPS
• GENERAL RECOMMENDATIONS
• Chapter 10. ENGINE TUNE-UP
• EXHAUST VALVE CLEARANCE ADJUSTMENT
• FUEL INJECTOR TIMING
• VARIABLE SPEED MECHANICAL GOVERNOR AND INJECTOR RACK CONTROL ADJUSTMENT
• Fig. 3 - Buffer and Idle Speed Adjusting Screw
• Adjust /Maximum No-Load Speed
• Adjust Idle Speed
• Chapter 11. PREVENTIVE MAINTENANCE TROUBLE SHOOTING - STORAGE - PLUGGING CHARTS
• ENGINE OIL CHANGE INTERVALS
• Diesel Fuel Contamination
• Replace all belts in a set when one is worn.
• Item 15 - Emergency Shutdown
• Item 20 - Fuel Injectors and Valve Clearance
• Item 27 - Crankcase Breather
• TROUBLE SHOOTING
• Fig. 2 - Checking Compression Pressure
• Engine Out of Fuel
• Air Box Pressure
• PROPER USE OF MANOMETER
• Exhaust Smoke Analysis
• EXHAUST SMOKE ANALYSIS
• Hard Starting
• SUGGESTED REMEDY
• Abnormal Engine Operation
• SUGGESTED REMEDY
• No Fuel or Insufficient Fuel
• SUGGESTED REMEDY
• Abnormal Engine Coolant Operating Temperature
• Excessive Crankcase Pressure
• Low Oil Pressure
• SUGGESTED REMEDY
• HIGH LUBRICATING OIL CONSUMPTION
• SUGGESTED REMEDY
• PREPARING ENGINE FOR STORAGE
• PROCEDURE FOR RESTORING AN ENGINE TO SERVICE WHICH HAS BEEN IN EXTENDED STORAGE
• PLUGGING CHARTS LC and RC ENGINES
• PLUGGING CHARTS LC and RC ENGINES (Cont)
• SUBSECTION 11 FRONT AXLE AND STEERING
• INSTALLATION AND OPERATION
• HYDRAULIC FLUID RECOMMENDATIONS
• SERVICE INSPECTION AND MAINTENANCE
• TABLE II - TROUBLE SHOOTING CHART
• REASSEMBLY
• STEERING GEAR REPLACEMENT
• FRONT AXLE REPAIR
• SUBSECTION 12 STEERING CYLINDER
• POWER STEERING VALVE UNIT ON STEERING COLUMN
• SUBSECTION 13 V.P.I. FLUID HANDLING SYSTEM
• CALIBRATING THE V.P.I. SYSTEMMETER RECORDING UNIT
• FIGURE 5
• TRAVEL SPEED UNIT
• FIGURE 8
• SUGGESTED EXTERNAL POWER SOURCE CIRCUITRY
• V.P.I. TROUBLE SHOOTING
• SUBSECTION 14 GASOLINE PUMP ENGINE
• MAGNETO BREAKER POINT ADJUSTMENT
• FIGURE 6. MAGNETO TIMING DIAGRAM
• RESTORING COMPRESSION
• KEEPING ENGINE CLEAN
• COMPRESSION
• ENGINE KNOCKS
• CARBURETOR AND MANIFOLD
• GEAR COVER
• FIGURE 18
• CYLINDER BLOCKS
• CAMSHAFT
• GOVERNOR OPERATION
• WALBRO CARBURETOR
• ENGINE SMOKES AND RUNS RICH
• FIGURE 31. EXPLODED VIEW Instructions and Service Parts Illustration
• SUBSECTION 15 LUBRICATION CHARTS
• LUBRICATION CHART 1 - GENERAL
• LUBRICATION CHART 2 - EMULSION HANDLING SYSTEM
• FIG. 1. ROTOR HOOD, TAILBOARD, LIFT ARMS, HOOD ARMS, JACK AXLE ARMR AND SKIS
• ROTOR HOOD-CRANE-TAILBOARD-LIFT ARMS HOOD ARMS-JACK AXLE ARMS & SKIS REX SELF-PROPELLED PULVI MIXERS
• FIG. 2. ROTOR ASSEMBLY
• FIG. 3. ROTOR DRIVE CHAIN CASE (LEFT AND RIGHT REQUIRED)
• ROTOR DRIVE CHAIN CASE (TWO REQUIRED)
• FIG. 4. ROTOR DRIVE LINE
• ROTOR DRIVELINES TRANSMISSION TO ROTOR DRIVE AXLE- ROTOR DRIVE AXLE SUPPORT ARMS
• FIG. 5. EMULSION PUMP ASSEMBLY PEABODY - BARNES MODELS: 30CCG, 30CCG-1, 30CCG-2
• EMULSION PUMP ASSEMBLY PEABODY - BARNES
• FIG. 6. PUMP FOR WASH-DOWN SYSTEM
• FIG. 7. EMULSION HANDLING UNIT PIPING, CONTROLS HYDRAULIC LINES AND FITTINGS
• EMULSION HANDLING UNIT PIPING - CONTROLS - HYDRAULIC LINES & FITTINGS
• EMULSION HANDLING UNIT PIPING - CONTROLS - HYDRAULIC LINES & FITTINGS (Cont)
• EMULSION HANDLING UNIT PIPING - CONTROLS - HYDRAULIC LINES & FITTINGS (Cont)
• FIG. 8. FLOW METER
• FLOW METER AND TACHOMETER GENERATOR ASSY. 4' MODEL 4MLFT- SGH
• FLOW METER AND TACHOMETER GENERATOR ASSY. 4' MODEL 4MLFT- SGH (Cont)
• FIG. 9. WATER AND ASPHALT SPRAY BARS AND ROTOR HOOD COVERS
• WATER AND ASPHALT SPRAY BARS AND ROTOR HOOD COVERS REX SELF PROPELLED PULVI MIXERS
• FIG. 10. TRACTION DRIVE WHEEL ENDS AND BRAKES
• TRACTION DRIVE WHEEL ENDS INCLUDED IN AXLE ASSEMBLY 102-6168-1 ROCKWELL MODEL TA-279-HXI EFFECTIVE HK-381
• TRACTION DRIVE WHEEL ENDS INCLUDED IN AXLE ASSEMBLY 102-6168-1 ROCKWELL MODEL TA-279-HXI EFFECTIVE HK-381 (Cont)
• FIG. 11. TWO SPEED TRANSMISSION - ROTOR DRIVE
• ROTOR DRIVE TWO-SPEED TRANSMISSION REX PART NO. 602-10224-2 ROTOR DRIVE CLUTCH ASSEMBLY REX PART NO. 102-9080-1 LIPE ROLLWAY CORP. 150-61-73
• ROTOR DRIVE TWO-SPEED TRANSMISSION REX PART NO. 602-10224-2 ROTOR DRIVE CLUTCH ASSEMBLY REX PART NO. 102-9080-1 LIPE ROLLWAY CORP. 150-61-73 (Cont)
• FIG. 12. TRACTION DRIVE TRANSMISSION (2 SPEED)
• TRACTION DRIVE TWO-SPEED TRANSMISSION INCLUDED IN AXLE ASSEMBLY 102-11053-1 MODEL NO. PRTA 592 H200 WITH NOSE BOX
• FIG. 13. TRACTION DRIVE AXLE
• DIFFERENTIAL, CASE AND HOUSING INCLUDED IN AXLE ASSEMBLY 102-11053-1 MODEL NO. PRTA 592 H200 w/NOSE BOX
• FIG. 14. ROTOR DRIVE AXLE
• ROTOR DRIVE AXLE ROCKWELL STANDARD MODEL JH-150-X-48 DWG. 35-1019 Axle Assembly 102-0154-01
• ROTOR DRIVE AXLE ROCKWELL STANDARD MODEL JH-150-X-48 DWG. 35-1019 Axle Assembly 102-0154-01 (Cont)
• ROTOR DRIVE AXLE ROCKWELL STANDARD MODEL JH-150-X-48 DWG. 35-1019 Axle Assembly 102-0154-01 (Cont)
• FIG. 15. TRACTION DRIVE PUMP
• FIG. 16. TRACTION DRIVE PUMP WITH UNIVERSAL JOINT CONNECTIONS (FRONT OF DIESEL)
• FIG. 17. TRACTION DRIVE MOTOR
• FIG. 18. TRACTION DRIVE HYDRAULIC LINES
• HYDRAULIC LINES & FITTINGS - TRACTION DRIVE WHEELS & TIRES REX HYDROSTATIC DRIVE PULVI MIXER
• HYDRAULIC LINES & FITTINGS - TRACTION DRIVE WHEELS & TIRES REX HYDROSTATIC DRIVE PULVI MIXER (Cont)
• FIG. 19. HYDRAULIC PUMP FOR TAILBOARD - SPRAY BAR AND CRANE RAMS
• FIG. 20. HYDRAULIC CONTROL VALVE FOR TAILBOARD AND ROTOR LIFT RAMS
• HYDRAULIC CONTROL VALVE FOR ROTOR HOIST RAM AND TAILBOARD CONTROL RAM
• FIG. 21. MODEL V20 DIRECTIONAL CONTROL VALVE TYPICAL MAIN ASSEMBLY
• FIG. 22. 4-WAY, 3-POSITION VALVE SECTION
• FIG. 23. STANDARD SPOOL POSITIONER
• FIG. 25. OPTIONAL VERTICAL HANDLE AND BRACKET ASSEMBLY
• FIG. 26. LOAD CHECK PLUG ASSEMBLY
• FIG. 27. MODEL RDSON MAIN RELIEF VALVE (NON-ADJUSTABLE)
• Standard Buna-N Seals and O-Rings
• FIG. 28. HYDRAULIC LINES - VALVE TO SPRAY BAR
• FIG. 29. HYDRAULIC LINES SCHEMATIC FOR ROTOR AND TAILBOARD
• HYDRAULIC LINES SCHEMATIC ROTOR & TAILBOARD LIFT FOR G.M. DIESEL POWER ONLY
• FIG. 30. HYDRAULIC CYLINDER FOR SPRAY BAR AND FIFTH WHEEL
• FIG. 31. HYDRAULIC CYLINDER RAM FOR ROTOR LIFT
• FIG. 32. HYDRAULIC CYLINDER FOR SPRAY BAR AND FIFTH WHEEL
• FIG. 33. HYDRAULIC CYLINDER FOR TAILBOARD
• FIG. 34. GENERAL MOTORS DIESEL POWER UNIT
• GENERAL MOTORS DIESEL POWER UNIT
• GENERAL MOTORS DIESEL POWER UNIT - CONTINUED
• GENERAL MOTORS DIESEL POWER UNIT - CONTINUED
• FIG. 35. POWER STEERING PUMP
• FIG. 36. POWER STEERING CYLINDER
• POWER STEERING CYLINDER ASSEMBLY
• FIG. 37. FIFTH WHEEL - TACH DRIVE
• FIFTH WHEEL -- GEARCASE - GENERATOR VISUAL PERFORIMANCE INDICATOR
• FIFTH WHEEL -- GEARCASE - GENERATOR VISUAL PERFORIMANCE INDICATOR (Cont)
• FIG. 38. EXPLODED VIEW OF ENGINE
• FIG. 39. MANIFOLD AND CRANKCASE GROUP
• MANIFOLD AND CRANKCASE GROUP
• FIG. 40. CRANKSHAFT, PISTON AND CONNECTING ROD GROUP
• CRANKSHAFT, PISTON AND CONNECTING ROD GROUP
• FIG. 41. CAMSHAFT AND FUEL PUMP MOUNTING GROUP
• FIG. 42. OIL FILTER AND OIL FILLER MOUNTING GROUP
• FIG. 43. AIR SHROUDING
• FIG. 44. CYLINDER BLOCK ASSEMBLY
• FIG. 45. MAGNETO AND GEAR COVER GROUP
• FIG. 46. K 95 L Oil Pump Assembly
• FIG. 47. T 89K-S1, GOVERNOR ASSEMBLY
• GOVERNOR CONTROL ASSEMBLIES
• FIG. 50. Q12J GASKET SET
• FIG. 50. STARTING MOTOR ASSEMBLY
• FIG. 51. STARTER MOUNTING
• Fig. 52. YC66D-S1 HIGH TEMP. SAFETY SWITCH KIT.
• Fig. 53. WALBRO CARBURETOR MODEL LUB.
• WALBRO CARBURETOR
• Fig. 54. LO-64 SIDE MOUNT AIR CLEARNER ASSEMBLY.
• Fig. 55. MAGNETO - Fairbanks-Morse No. FM-XZE4B7-4, Wisconsin Motor No. Y-98-C-S2 per MIL-E-11275-C Specifications.
• Fig. 55. MAGNETO (Cont.)
• Fig. 55. MAGNETO (Cont.)
• FIG. 56. FRONT AXLE ASEMBLY.
• FRONT AXLE KIT 102-9438-1 - ROCKWELL STANDARD #FC-901
• FIG. 57. CONTROLS.
• CONTROLS - THROTTLE & TRACTION - TWO-SPEED TRACTION CASE BRAKE & CLUTCH PEDAL ASSEMBLY
• CONTROLS - THROTTLE & TRACTION - TWO-SPEED TRACTION CASE BRAKE & CLUTCH PEDAL ASSEMBLY (Cont)
• CONTROLS - THROTTLE & TRACTION - TWO-SPEED TRACTION CASE BRAKE & CLUTCH PEDAL ASSEMBLY (Cont)
• FIG. 58. MAIN FRAME, ENGINE HOUSE, FLOORBOARD AND FENDERS.
• MAIN FRAME - ENGINE HOUSE - FLOORBOARD- FENDERS
• MAIN FRAME - ENGINE HOUSE - FLOORBOARD- FENDERS (Cont)
• FIG. 59. FUEL TANK FOR DIESEL ENGINE AND OPERATOR'S SEAT.
• DECALS AND LABELS REX SELF PROPELLED PULVI MIXER
• FIG. 61. WIRING SCHEMATIC - LIGHTING.
• SECTION 3 PARTS INDEX (Cont)
• SECTION 3 PARTS INDEX (Cont)
• Section 4: SUPPLEMENTAL OPERATING, MAINTENANCE AND REPAIR PARTS INSTRUCTIONS FOR MIXER, ROTARY TILLER, SOIL STABILIZATION: MODEL HDS-E
• Table of Contents
• SUBSECTION I GENERAl
• Personnel and Training
• SUBSECTION II MAINTENANCE
• Maintenance Expenditure Limits
• SUBSECTION III REPAIR PARTS SUPPLY
• Requisitioning Repair Parts.
• APPENDIX A: EQUIPMENT PUBLICATIONS
• Appendix B: WARRANTY GUIDELINES
• APPENDIX B (Cont'd)
• APPENDIX C: MAINTENANCE ALLOCATION CHART FOR MIXER, ROTARY TILLER, SELF-PROPELLED
• Column Entries
• Column Entries (Cont)
• Section II. MAINTENANCE ALLOCATION CHART
• Section II. MAINTENANCE ALLOCATION CHART (Cont)
• Section II. MAINTENANCE ALLOCATION CHART (Cont)
• Section II. MAINTENANCE ALLOCATION CHART (Cont)
• Section II. MAINTENANCE ALLOCATION CHART (Cont)
• Section II. MAINTENANCE ALLOCATION CHART (Cont)
• Section II. MAINTENANCE ALLOCATION CHART (Cont)
• Section II. MAINTENANCE ALLOCATION CHART (Cont)
• Section II. MAINTENANCE ALLOCATION CHART (Cont)
• Section II. MAINTENANCE ALLOCATION CHART (Cont)
• Section II. MAINTENANCE ALLOCATION CHART (Cont)
• Section II. MAINTENANCE ALLOCATION CHART (Cont)
• Section II. MAINTENANCE ALLOCATION CHART (Cont)
• Section II. MAINTENANCE ALLOCATION CHART (Cont)
• Section II. MAINTENANCE ALLOCATION CHART (Cont)
• Section II. MAINTENANCE ALLOCATION CHART (Cont)
• APPENDIX C: MAINTENANCE ALLOCATION CHART FOR MIXER ROTARY TILLER MODEL: HDS-E
• SECTION III - TOOL AND TEST EQUIPMENT REQUIREMENTS
• APPENDIX C: Section IV Remarks Mixer, Rotary Tiller, Self-Propelled Reworks Model HDS-E
• APPENDIX D: CCE MANUFACTURER FIELD CAMPAIGNS AND MODIFICA-ION PROCEDURES
• APPENDIX E: BASIC ISSUE ITEMS LIST
• APPENDIX G: INITIAL RECOMMENDATION PRESCRIBED LOAD LIST (PLL) AUTHORIZED STOCKAGE LIST (ASL)
• APPENDIX G: INITIAL RECOMMENDATION PRESCRIBED LOAD LIST (PLL) AUTHORIZED STOCKAGE LIST (ASL) (Cont)
• APPENDIX H: SECTION MAINTENANCE AND OPERATING SUPPLY LIST
• APPENDIX H: SECTION MAINTENANCE AND OPERATING SUPPLY LIST (Cont)
• Appendix I: REQUISITION PROCESSING GENERAL INSTRUCTIONS
• Non-NSN Requisition (Manual)
• Table H: NON-NSN REQUISITION FORMAT
• Appendix J: PREVENTATIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
• OPERATOR/CREW AND ORGANIZATIONAL MAINTENANCE CHECKS AND SERVICES.
• OPERATOR/CREW AND ORGANIZATIONAL MAINTENANCE CHECKS AND SERVICES. (Cont)
• OPERATOR /CREW PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
• OPERATOR /CREW PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) (Cont)
• OPERATOR /CREW PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) (Cont)
• OPERATOR /CREW PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) (Cont)
• ORGANIZATIONAL PREVENTIVE MAINTENANCE CHECKS AND SERVICES
• ORGANIZATIONAL PREVENTIVE MAINTENANCE CHECKS AND SERVICES (Cont)
• ORGANIZATIONAL PREVENTIVE MAINTENANCE CHECKS AND SERVICES (Cont)
• The Metric System and Equivalents
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• TM-5-3895-359-14-P
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• By Order of the Secretary of the Army:
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• Recommended Changes To Equipment Technical Publications