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TM-5-3805-262-200001.gif TM-5-3805-262-200002.gif TM-5-3805-262-200003.gif TM-5-3805-262-200004.gif TM-5-3805-262-200005.gif
Tm-5-3805-262-20
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Chapter 1 Introduction
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1-2. Maintenance Forms, Records, And Reports
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1-11. Special Tools, Tmde, And Support Equipment
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Section Ii. Equipment Description And Data
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1-14. Location And Description Of Major Components And Plates
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B . L O C A T I O N O F I D E N T I F I C A T I O N ,
I N S T R U C T I O N , A N D W A R R A N T Y P L A T E S
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B . L O C A T I O N O F I D E N T I F I C A T I O N ,
I N S T R U C T I O N , A N D W A R R A N T Y P L A T E S ( C O N T )
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B . L O C A T I O N O F I D E N T I F I C A T I O N ,
I N S T R U C T I O N , A N D W A R R A N T Y P L A T E S ( C O N T )
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B. L O C A T I O N O F I D E N T I F I C A T I O N , I N S T R U C T I O N ,
A N D W A R R A N T Y P L A T E S ( C O N T )
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1-15. Equipment Data
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Capacities
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Fuel System
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Air Cleaner
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1-16. Safety, Care, And Handling
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Section Iii. Principles Of Operation
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4. Fuel Tank And Lines And Fittings.
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1-21. Electrical System
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5. Bucket Height Circuit.
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7. Lights.
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1. Instrument Panel Cluster.
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1-23. Right Instrument Panel
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3. Air Pressure Warning Alarm.
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1-24. Transmission And Driveshafts
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1-25. Axle And Wheels
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Pneumatic System
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1-27. Steering System
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1-28. Frame And Towing Attachments
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1-29. Body And Cab
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1-31. Hydraulic System
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1-32. Back-Up Alarm
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2. Loader Bucket Assembly
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C H A P T E R 2 M W 2 4 C L O A D E R M A I N T E N A N C E
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A. Unloading Instructions (Cont)
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B. Unpacking
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2-2. Servicing New Equipment
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B. Service Check
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Section Ii. Preventive Maintenance Checks And Services (Pmcs)
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Compressed Air
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Table 2-1. Prganizational Preventive Maintenance Checks And Services
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Table 2-1. Prganizational Preventive Maintenance Checks And Services -Cont
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Table 2-1. Prganizational Preventive Maintenance Checks And Services -Cont
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Section Iii. Movement To A New Work Site
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2-7. Towing
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2-8. Preparation For Air Transport
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A. Preparation Prior To Cab Removal
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2-8. Preparation For Air Transport (Cont)
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B. Cab Removal (Cont)
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A. Preparation Prior To Cab Removal Cont
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C. Loading I N A I R C R A F T
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E. C A B I N S T A L L A T I O N
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E. C A B I N S T A L L A T I O N ( C O N T )
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E. C A B I N S T A L L A T I O N ( C O N T )
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F. Preparation For Use After Air Transport
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F. Preparation For Use After Air Transport Cont
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Transporting The Mw24c Loader Scoop Rops
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Chapter 3 Troubleshooting
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Fuel System
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Light Systems
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Front And Rear Axles
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Body And Cab
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Section Ii. Troubleshooting
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3-4. Engine Troubleshooting (Cont)
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Step 2.
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Step 3.
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3. Engine Hard To Start Or Will Not Start (Exhaust Smoke)
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Step 2.
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Step 3.
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Step 5.
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Step 6. (Cont)
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4. Engine Starts But Will Not Run
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Step 2.
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Step 4.
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Step 7.
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5. Engine Misfires
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Step 2.
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Step 4.
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S T E P 4 . ( C O N T )
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6. Engine Stalls Frequently Or Does Not Develop Full Power.
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Step 4.
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Step 5.
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Step 6.
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Step 7.
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S T E P 8 . ( C O N T )
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S T E P 8 . ( C O N T )
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Step 9.
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Step 11.
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7. Excessive Oil Consumption
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Step 3.
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Step 4.
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8. Engine Cranks But Does Not Start When Cold Start Aid Is Activated
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9. Low Engine Oil Pressure
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Step 2.
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10. Engine Will Not Shut Down
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11. Engine Noise (Low And High Rpm)
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S T E P 2 . ( C O N T )
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3-5. Fuel System Troubleshooting
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1. Low Fuel Pressure (Cont).
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Step 2.
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Step 3..
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Step 4.
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Step 6
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Step 7.
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Step 9.
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Step 10.
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2. Excessive Fuel Usage
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3-6. Exhaust System Troubleshooting
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Excessive Exhaust Noise (Cont)
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3-7. Cooling System Troubleshooting
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1. Engine Overheats (Cont)
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Step 6.
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Step 10
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Step 13.
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2. Engine Does Not Reach Operating Temperature
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3. Cooling System Not Pressurized (Cont).
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3-8. Charging System Troubleshooting
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2. Alternator Not Charging Batteries (Cont).
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3-9. Starting System Troubleshooting
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1. Starter Does Not Crank (Cont).
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Step 6.
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Step 8.
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2. Starter Cranks Continuously.
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Step 2.
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3. Starter Cranks Slowly
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Step 5.
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Step 7.
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3-10. Instrument Panels Troubleshooting
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2. Oil Pressure Warning Light Does Not Operate (Cont)
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3. Clutch Pressure Warning Light Does Not Operate (Cont).
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4. Brake Warning Light Does Not Operate (Cont).
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5. Hydraulic Filter Warning Light Does Not Operate
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Step 4.
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6. Voltmeter Does Not Operate
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7. Instrument Cluster Gages Do Not Operate.
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8. Fuel Level Gage Does Not Operate (Cont).
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11. Water Temperature Gage Does Not Operate
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3-11. Light Systems Troubleshooting
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2. Flood Lights Do Not Operate (Cont)
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3. Front Driving Lights Do Not Operate
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4. Blackout Driving Light Does Not Operate
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5. Service Tail Lights Do Not Operate (Cont)
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6. Blackout Tail Lights Do Not Operate
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7. Blackout Stop Lights Do Not Operate
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8. Service Stop Lights Do Not Operate
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Step 2.
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9. Voltmeter Light Or Instrument Cluster Gage Lights Do Not Operate.
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Step 2.
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S T E P 5 . ( C O N T )
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3-12. Sending Units Troubleshooting
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3. Water Temperature Sending Unit Does Not Operate
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6. Neutral Start Switch Does Not Operate.
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7. Air Pressure Sender Does Not Operate.
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8. Parking Brake Switch Does Not Operate (Cont)
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9. Hydraulic Filter Switch Does Not Operate
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3-13. Battery System Troubleshooting
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2. Batteries Discharged Or Do Not Maintain Charge (Cont)
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3-14. Transmission Troubleshooting
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2. Slow Or Erratic Transmission Shifting
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3. High Transmission Oil Temperature (Conv Temp Gage Indicates Excessive
Temper- Ature)
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Step 3
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4. Loss Of Drive In All Ranges
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Step 4
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5. Loss Of Power.
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6. Loader Continues To Move With Control Lever In N (Neutral)
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3-15. Propeller Shafts Troubleshooting
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Step 4
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3-16. Front And Rear Axles Troubleshooting
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3-17. Parking Brake System Troubleshooting
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3-18. Service Brake System Troubleshooting
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2. Poor Brake Action (Cont)
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3. Service Brakes Grab
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5. Service Brakes Do Not Stop Loader (Air System Operating Okay)
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Step 2
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Step 3
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Step 4
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3-19. Air Brake System Troubleshooting
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3. Low Air Pressure (Air Pressure Gage Indicates In Red Zone And Low Air
Pres- Sure Buzzer Sounds).
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Step 3
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Step 7.
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Step 9
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Step 11
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Step 12
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Step 13
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4. Air Pressure Builds Up Slowly.
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Step 3.
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Step 7
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5. Air Pressure Will Not Build Up To Normal
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6. Air Pressure Too High Or Air Compressor Will Not Cut Out
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7. Air Compressor Fails To Maintain Sufficient Air Pressure (Cont)
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Step 5.
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8. Noisy Operation Of Air Compressor
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Step 3.
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Step 4.
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3-20. Wheels And Tires Troubleshooting
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2. Noisy Or Bumping Sound While Traveling (Cont)
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3-21. Steering System Troubleshooting
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1. No Response When Steering Wheel Turned (Cont)
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2. Slow Or Hard Steering (Cont)
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Step 5.
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Step 6
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Step 7.
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3. Wrong Response To Steering Wheel
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5. Auxiliary Steering System Does Not Operate
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Step 3
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Step 6.
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Step 7.
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Step 9.
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Step 12
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3-22. Frame Troubleshooting
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3. Excessive Play At Chassis Spindles When Turning
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4. Excessive Noise At Rear Chassis Trunnion (Cont)
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3-23. Body And Cab Troubleshooting
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4. Seat Will Not Adjust Fore And Aft (Cont)
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3-24. Accessories Troubleshooting
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2. Windshield Wiper Motor Does Not Operate
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Step 3
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3. Windshield Wiper Arm Does Not Move (Motor Hums)
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Tm-5-3805-262-20_232
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4. Wiper Arm Does Not Return To Park Position (Cont)
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5. Washer Fluid Does Not Spray On Windshield.
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6. Cab Heater Fan Not Operating
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Step 3.
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Step 5.
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7. Cold Air Blown From Cab Heater.
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8. Defroster Motor Does Not Operate.
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Step 3
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Step 4.
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Step 7.
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9. Both Rear Defogger Fans Do Not Operate.
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9. Both Rear Defogger Fans Do Not Operate (Cont)
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Step 5
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10. A Rear Defogger Fan Does Not Operate.
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3-25. Hydraulic System Troubleshooting
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2. Hydraulic Pump Leaks Hydraulic Oil.
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3 . Bucket Tilt Cylinder Assemblies Operation Sluggish Or Poor
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Step 2.
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S T E P 4 . ( C O N T )
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4. Bucket Does Not Return To Digging Position.
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Step 3.
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5. Bucket Height Control Not Operating Properly.
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Step 2.
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Step 4.
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Step 6.
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6. Lift Cylinder Assemblies Operating Sluggishly Or Poorly (All Other
Cylinders Operating Okay)
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Step 2.
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S T E P 4 . ( C O N T )
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7. Bucket Clamshell Cylinder Assemblies Operating Sluggishly Or Poorly (All
Other Cylinders Operate Properly)
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Step 2
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8. All Cylinder Assemblies Operating Sluggishly Or Poorly.
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Step 2.
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Step 2.
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3-26. Signaling Devices Troubleshooting
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Step 3.
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2. Turn Signals Do Not Operate.
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3. A Turn Signal Lamp Does Not Operate.
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Section Iii. Troubleshooting Using Ste/Lce (Simplified Test Equipment For
Internal Combustion Engines)
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3-29. Ste/Ice Set-Up Procedures
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3-30. Engine Troubleshooting (Cont)
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2. Engine Hard To Start Or Will Not Start (No Exhaust Smoke)
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Step 2.
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Step 3.
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Step 5.
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S T E P 6 .
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3. Engine Hard To Start Or Will Not Start (Exhaust Smoke)
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Step 2.
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Step 3.
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Step 5.
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S T E P 6 . ( C O N T )
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Step 7.
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4. Engine Starts But Will Not Run
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S T E P 1 . ( C O N T )
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Step 2
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Step 3.
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Step 5.
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S T E P 7 . ( C O N T )
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Step 8.
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5. Engine Misfires.
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Step 2.
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Step 3
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Step 5.
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6. Engine Stalls Frequently Or Does Not Develop Full Power
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Step 3.
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Step 5
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S T E P 6 . ( C O N T ).
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Step 7
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Step 8.
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Step 9.
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S T E P 9 . ( C O N T )
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Step 10.
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Step 11.
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7. Excessive Oil Consumption
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S T E P 1 . ( C O N T )
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Step 2.
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Step 4.
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Step 6.
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8. Low Engine Oil Pressure.
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Step 3.
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S T E P 4 . ( C O N T )
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S T E P 4 . ( C O N T )
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3-31. Fuel System Troubleshooting
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Step 1.
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S T E P 1 . ( C O N T )
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Step 2.
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S T E P 2 . ( C O N T )
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S T E P 3
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Step 5
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S T E P 7 . ( C O N T ).
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Step 8.
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Step 9.
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Step 10.
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Step 11.
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3-32. Charging System Troubleshooting
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Step 2.
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Step 3.
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Step 4.
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Step 6.
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Step 7.
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Step 8.
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Step 10.
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Step 11.
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Step 12. (Cont)
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3-33. Starting System Troubleshooting
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Step 3.
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Step 5.
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Step 7.
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Step 9.
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2. Starter Cranks Continuously
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S T E P 1 . ( C O N T ).
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Step 2.
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3. Starter Cranks Slowly (Under 200 Rpm)
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3. Starter Cranks Slowly (Under 200 Rpm) (Cont).
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Step 2.
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Step 5.
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Step 8.
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Step 9.
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Step 11.
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Step 12.
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Step 13.
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Step 15.
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Step 16. (Cont).
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Step 17.
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3-34. Battery System Troubleshooting
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2. Batteries Discharged Or Do Not Maintain Charge (Cont)
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Step 2.
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Step 3.
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Step 4
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Step 7.
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Step 10.
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Step 11.
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Step 12.
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Chapter 4 Engine, Fuel, Exhaust, And Cooling Systems Maintenance
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4-1. Engine Maintenance
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Draining Engine Oil (Sheet 2 Of 2)
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B . O I L F I L T E R .
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C. Oil Sampling (Sheet 1 Of 2).
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C . Oil Sampling (Sheet 2 Of 2).
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D. E X H A U S T M A N I F O L D.
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Cleaning And Inspection
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Installation
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4-2. Fuel System Maintenance
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Removal ( Sheet 2 Of 2)
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Cleaning
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Installation (Sheet 2 Of 2)
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B. Electric Fuel Pump.
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Servicing (Sheet 2 Of 2)
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Removal
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Installation (Sheet 1 Of 2)
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Installation (Sheet 2 Of 2)
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C. Fuel Injection Pump.
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D. A I R C L E A N E R
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Secondary Element Assembly
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(2) Replacement.
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Removal (Sheet 2 Of 2)
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Disassembly (Sheet 1 Of 2)
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Disassembly (Sheet 2 Of 2)
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Cleaning (Sheet 1 Of 2)
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Inspection
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Reassembly (Sheet 1 Of 2)
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Reassembly (Sheet 2 Of 2)
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Installation (Sheet 1 Of 2)
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Testing
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E. Fuel Tank.
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Cleaning
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Removal (Sheet 1 Of 2)
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Removal (Sheet 2 Of 2)
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Installation (Sheet 1 Of 2)
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Installation (Sheet 2 Of 2)
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F. F U E L F I L T E R S A N D F I L T E R H E A D
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Servicing (Sheet 2 Of 2)
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Bleeding Air From Fuel System
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(2) Filter Head.
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(2) Filter Head (Cont).
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Removal (Sheet 2 Of 2)
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Cleaning
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Inspection (Sheet 2 Of 2)
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Installation (Sheet 1 Of 2)
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Installation (Sheet 2 Of 2)
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G . C O L D S T A R T K I T.
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Servicing (Sheet 2 Of 2)
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Removal
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Cleaning
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Inspection
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Installation
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H. A C C E L E R A T O R
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H. A C C E L E R A T O R ( C O N T )
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H. A C C E L E R A T O R ( C O N T )
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Removal (Sheet 2 Of 2)
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Cleaning
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Inspection (Sheet 2 Of 2)
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Installation (Sheet 1 Of 2)
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H. A C C E L E R A T O R ( C O N T )
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H. A C C E L E R A T O R ( C O N T )
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Installation ( Sheet 2 Of 2)
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Adjustments (Sheet 1 Of 2)
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Adjustments ( Sheet 2 Of 2)
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4-3. Exhaust System Muffler And Pipe Maintenance
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Cleaning
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Inspection
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4-4. Cooling System Maintenance
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A. R A D I A T O R S E R V I C I N G ( C O N T )
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Flushing
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B. Radiator Hoses.
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Inspection
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Removal
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Installation
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C. R A D I A T O R G R I L L E
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Removal (Sheet 2 Of 2)
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Cleaning And Inspection
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Installation
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D. Radiator And Guard.
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Removal (Sheet 2 Of 2)
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Cleaning
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Inspection
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Installation (Sheet 1 Of 3)
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Installation (Sheet 2 Of 3)
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Installation (Sheet 3 Of 3)
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E. T H E R M O S T A T S
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Cleaning
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Installation
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F. W A T E R M A N I F O L D
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Cleaning
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Inspection
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Installation (Sheet 2 Of 2)
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G. Water Pump.
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Removal (Sheet 1 Of 2)
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Removal (Sheet 2 Of 2)
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Cleaning And Inspection
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Installation (Sheet 1 Of 2)
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Installation (Sheet 2 Of 2)
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H. F A N A S S E M B L Y
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Cleaning And Inspection
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Chapter 5 Electrical System Maintenance
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5-1. Alternator Drive Belts Maintenance
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A. I N S P E C T I O N Cont
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B. Replacement.
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Cleaning And Inspection
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5-2. Alternator Maintenance
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Testing (Sheet 2 Of 2)
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Testing (Sheet 1 Of 2)
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Testing (Sheet 2 Of 2)
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B. Replacement.
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Removal (Sheet 2 Of 3)
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Removal (Sheet 3 Of 3)
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Cleaning
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Installation (Sheet 2 Of 3)
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Installation (Sheet 3 Of 3)
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5-3. Starter Maintenance
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A. S T A R T E R (Cont).
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Removal (Sheet 2 Of 2)
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A. S T A R T E R ( C O N T )
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Cleaning
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Inspection And Repair
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Installation (Sheet 1 Of 2)
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A. S T A R T E R ( C O N T )
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Installation (Sheet 2 Of 2)
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A. S T A R T E R ( C O N T )
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B. Circuit Breakers And Relays.
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Removal (Sheet 2 Of 4)
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Removal (Sheet 3 Of 4)
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Cleaning
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Inspection Testing, And Repair (Sheet 2 Of 2)
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Installation (Sheet 2 Of 4)
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Installation (Sheet 3 Of 4)
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Installation (Sheet 4 Of 4)
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5-4. Instrument Panels Maintenance
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Removal ( Sheet 2 Of 3)
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A. Left-Hand Instrument Panel (Cont).
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Removal ( Sheet 3 Of 3)
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A. Left-Hand Instrument Panel (Cont)
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Disassembly
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Inspection, Testing, And Repair (Sheet 1 Of 2)
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Inspection, Testing, And Repair (Sheet 2 Of 2)
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A. Left-Hand Instrument Panel (Cont).
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Reassembly
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A. Left-Hand Instrument Panel (Cont)
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Installation (Sheet 1 Of 2)
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Installation (Sheet 2 Of 2)
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A. Left-Hand Instrument Panel (Cont)
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B. Right-Hand Instrument Panel
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B. Right-Hand Instrument Panel
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B. Right-Hand Instrument Panel
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Removal (Sheet 2 Of 2)
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B. Right-Hand Instrument Panel (Cont).
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Disassembly
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Cleaning
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Inspection , Testing, And Repair (Sheet 1 Of 5)
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Inspection, Testing, And Repair (Sheet 2 Of 5)
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Inspection , Testing, And Repair (Sheet 3 Of 5)
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Inspection, Testing, And Repair (Sheet 4 Of 5)
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Inspection, Testing, And Repair (Sheet 5 Of 5)
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B. Right-Hand Instrument Panel (Cont).
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Reassembly
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B. Right-Hand Instrument Panel (Cont)
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Installation ( Sheet 1 Of 2)
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Installation (Sheet 2 Of 2)
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C. Hourmeter/Tachometer.
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Cleaning
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Installation
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5-5. Return-To-Dig And Bucket Height Switches Maintenance
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Removal (Sheet 2 Of 3)
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Removal ( Sheet 3 Of 3)
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Cleaning
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Installation (Sheet 1 Of 3)
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5-5. Return-To-Dig And Bucket Height Switches Maintenance (Cont)
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Installation (Sheet 2 Of 3)
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Installation (Sheet 3 Of 3)
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5-6. Auxiliary Steering Electrical System Maintenance
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Removal ( Sheet 2 Of 2)
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Cleaning
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Inspection And Repair (Sheet 2 Of 4)
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Inspection And Repair (Sheet 3 Of 4)
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Inspection And Repair (Sheet 4 Of 4)
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A. Relay Socket Assembly (Cont)
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Installation
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B. Auxiliary Steering Cables And Harness.
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B. Auxiliary Steering Cables And Harness. Cont
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B. Auxiliary Steering Cables And Harness (Cont).
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Cleaning
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Inspection And Repair
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B. Auxiliary Steering Cables And Harness (Cont)
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B. Auxiliary Steering Cables And Harness (Cont)
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Installation (Sheet 2 Of 2)
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5-7. Light Systems Maintenance
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A. Front Flood And Driving L I G H T S.Cont
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A. Front Flood And Driving L I G H T S ( C O N T )
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Cleaning
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Installation (Sheet 1 Of 2)
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Installation (Sheet 2 Of 2)
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B. Blackout Driving Light.
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Removal
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Inspection And Repair
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Installation
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C. Rear Flood Lights.
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Cleaning
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Installation
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D. Stop And Tail Lights.
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Cleaning
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Installation
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E. Blackout Stop And Tail Lights.
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Removal
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E. Blackout Stop And Tail Lights (Cont)
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Inspection And Repair
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5-8. Sending Units And Warning Switches Maintenance
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Cleaning (Sheet 2 Of 2)
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Inspection, Testing, And Repair
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Installation ( Sheet 2 Of 2)
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B. F U E L L E V E L S E N D I N G U N I T
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Removal
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Inspection, Testing, And Repair
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Installation
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C. Water Temperature Sending U N I T
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Cleaning (Sheet 2 Of 2)
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Inspection, Testing, And Repair
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Installation
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D. Converter Temperature Sending Unit.
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Removal
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Inspection, Testing, And Repair
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Installation
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E. Clutch Pressure Switch
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E. Clutch Pressure Switch Cont
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Cleaning
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Installation
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F. N E U T R A L S T A R T S W I T C H
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Removal
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Inspection, Testing, And Repair
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Installation (Sheet 2 Of 2)
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G. A I R P R E S S U R E S E N D E R.
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Removal
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Inspection, Testing, And Repair
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Installation
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5-9. Batteries And Cables Maintenance
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Servicing (Sheet 2 Of 2)
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Voltage Test
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Load Test
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Specific Gravity Check (Sheet 1 Of 2)
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Specific Gravity Check (Sheet 2 Of 2)
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Charging (Sheet 1 Of 2)
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Charging (Sheet 2 Of 2)
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Removal (Sheet 1 Of 2)
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Removal (Sheet 2 Of 2)
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Cleaning
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Installation (Sheet 1 Of 2)
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A. B A T T E R I E S ( C O N T )
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Installation (Sheet 2 Of 2)
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B. Slave Receptacle.
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Cleaning
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Inspection
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Installation (Sheet 2 Of 2)
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C. B A T T E R Y C A B L E S
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5-9 Batteries And Cables Maintenance (Cont)
-
C. B A T T E R Y Cables (Cont)
-
Cleaning
-
Inspection
-
C. B A T T E R Y Cables (Cont)
-
C. B A T T E R Y C A B L E S ( C O N T )
-
Installation (Sheet 2 Of 2)
-
5-10. Wiring Harness Maintenance
-
A. Front Wiring Harness. Cont
-
Testing (Sheet 2 Of 2)
-
Repair (Sheet 2 Of 3)
-
A. Front Wiring Harness. Cont
-
Repair (Sheet 3 Of 3)
-
B. Rear Wiring Harness.
-
Testing (Sheet 2 Of 2)
-
Repair (Sheet 1 Of 3)
-
Repair (Sheet 2 Of 3)
-
B. Rear Wiring Harness (Cont)
-
Repair (Sheet 3 Of 3)
-
C. Blackout Lights Wiring Harness.
-
Testing (Sheet 2 Of 2)
-
Repair (Sheet 2 Of 3)
-
Repair (Sheet 3 Of 3)
-
D. Cab Upper Wiring Harness.
-
Testing
-
Repair (Sheet 1 Of 2)
-
Repair (Sheet 2 Of 2)
-
E. Cab Lower Wiring Harness
-
Testing
-
Repair (Sheet 1 Of 2)
-
Repair (Sheet 2 Of 2)
-
F. Cab Console Wiring Harness
-
Testing
-
Repair (Sheet 1 Of 2)
-
Repair (Sheet 2 Of 2)
-
Chapter 6 Power Train Maintenance
-
A. T R A N S M I S S I O N
-
A. T R A N S M I S S I O N ( C O N T )
-
( 2 ) S E R V I C I N G.
-
Oil Level Check (Sheet 2 Of 2)
-
Draining And Refilling Oil (Sheet 1 Of 3)
-
Draining And Refilling Oil (Sheet 2 Of 3)
-
Oil Filter Replacement (Sheet 1 Of 2)
-
Oil Filter Replacement (Sheet 2 Of 2)
-
B. Control Valve Linkage.
-
Removal (Sheet 1 Of 3)
-
Removal (Sheet 2 Of 3)
-
Cleaning
-
Inspection
-
Installation (Sheet 2 Of 4)
-
Installation (Sheet 3 Of 4)
-
Installation (Sheet 4 Of 4)
-
Adjustment (1) (2) (3) (Sheet 1 Of 3)
-
Adjustment (Sheet 2 Of 3)
-
Adjustment (Sheet 3 Of 3)
-
C. Transmission Pump And Oil Filter And Lines.
-
Removal
-
C. Transmission Pump And Oil Filter And Lines (Cont)
-
Inspection
-
Installation (Sheet 2 Of 2)
-
D. Transmission Cooler Lines
-
Removal
-
D. Transmission Cooler Lines (Cont)
-
Installation
-
E. Oil Sampling (Sheet 1 Of 2)
-
Sheet 2 Of 2
-
6-2. Drive Shafts Maintenance
-
Sheet 2 Of 2
-
(2) Replacement.
-
Removal (Sheet 2 Of 2)
-
(2) Replacement (Cont)
-
Installation
-
B. Center Drive Shaft And Support Bearing
-
Sheet 2 Of 2
-
(2) Replacement
-
Center Drive Shaft
-
B. Center Drive S H A F T A Nd Support Bea R I Ng (Cont)
-
Center Drive Shaft
-
C. R E A R D R I V E S H A F T.
-
Removal
-
Installation (Sheet 1 Of 2)
-
Installation (Sheet 2 Of 2)
-
6-3. Front And Rear Axles Maintenance
-
Draining And Refillinag Oil (Sheet 1 Of 2)
-
Draining And Refilling Oil (Sheet 2 Of 2)
-
Breather Service
-
Chapter 7 Brake System Maintenance
-
7-1. Parking Brake Maintenance
-
Removal (Sheet 2 Of 2)
-
Cleaning
-
Inspection And Repair
-
A. Parking Brake (Cont)
-
Installation
-
B. Parking Brake C H A M B E R.
-
Cleaning
-
Installation (Sheet 1 Of 2)
-
Installation (Sheet 2 Of 2)
-
C. Parking Brake Valve
-
Removal
-
Cleaning And Inspection
-
Installation (Sheet 2 Of 2)
-
D. Parking Brake Linkage
-
Adjustment
-
7-2. Service Brake System Maintenance
-
Adjustment
-
A. Disk Brakes
-
Removal (Sheet 1 Of 2)
-
Cleaning
-
Inspection
-
Installation
-
B. H Y D R A U L I C R E S E R V O I R.
-
(2) Replacement.
-
Removal
-
7-2. Service Brake System Maintenance (Cont)
-
Installation
-
C. C A L I P E R S
-
Removal (Sheet 2 Of 2)
-
Bleeding Air From Brake System (Sheet 1 Of 2)
-
Bleeding Air From Brake System (Sheet 2 Of 2)
-
D. Hoses, Lines And Fittings
-
Inspection (Sheet 2 Of 2)
-
(2) Front Brakes Hoses, Lines, And Fittings
-
D. H O S E S , L I N E S, A N D F I T T I N G S ( C O N T )
-
Removal (Sheet 2 Of 2)
-
D. H O S E S . L I N E S, A N D F I T T I N G S ( C O N T )
-
D. H O S E S . L I N E S, A N D F I T T I N G S ( C O N T )
-
Cleaning
-
D. H O S E S , L I N E S , A N D F I T T I N G S ( C O N T )
-
Installation (Sheet 2 Of 2)
-
(3) Rear Brakes Hoses, Lines, And Fittings
-
D. H O S E S , L I N E S, A N D F I T T I N G S ( C O N T )
-
Removal (Sheet 2 Of 2)
-
D. H O S E S , L I N E S, A N D F I T T I N G S ( C O N T )
-
Cleaning
-
Inspection
-
D. Hoses, L I N E S , A N D F I T T I N G S ( C O N T )
-
Installation (Sheet 1 Of 2)
-
Installation (Sheet 2 Of 2)
-
A. B R A K E A C T U A T O R S
-
Installation
-
B. Service Brake Treadle And Valve And Declutch Treadle And Valve
-
Installation
-
Operating Test
-
C. A I R R E S E R V O I R
-
Inspection
-
Removal (Sheet 1 Of 2)
-
Cleaning
-
Inspection (Sheet 2 Of 3)
-
Inspection (Sheet 3 Of 3)
-
Installation ( Sheet 1 Of 2)
-
Installation (Sheet 2 Of 2)
-
D. Pressure Protection Valve
-
Removal
-
E. Double Check Valve And Stop Light Switch.
-
Removal (Sheet 2 Of 2)
-
Cleaning, Inspection, And Repair
-
Installation (Sheet 2 Of 2)
-
F. H O S E S , L I N E S , A N D F I T T I N G S.
-
F. H O S E S , L I N E S , A N D F I T T I N G S. Cont
-
F. H O S E S , L I N E S, A N D F I T T I N G S ( C O N T ).
-
Inspection (Sheet 2 Of 2)
-
(2) Replacement.
-
F. H O S E S , L I N E S , A N D F I T T I N G S Cont
-
Removal (Sheet 2 Of 3)
-
F. H O S E S , L I N E S , A N D F I T T I N G S Cont
-
Removal (Sheet 3 Of 3)
-
F. H O S E S , L I N E S , A N D F I T T I N G S Cont
-
Cleaning
-
Inspection And Repair
-
Installation (Sheet 1 Of 3)
-
F. H O S E S , L I N E S , A N D F I T T I N G S Cont
-
Installation (Sheet 2 Of 3)
-
F. H O S E S , L I N E S , A N D F I T T I N G S Cont
-
Installation (Sheet 3 Of 3)
-
F. H O S E S , L I N E S , A N D F I T T I N G S Cont
-
G. Air Compressor Assembly
-
Removal (Sheet 2 Of 4)
-
Removal (Sheet 3 Of 4)
-
Removal (Sheet 4 Of 4)
-
Installation (Sheet 1 Of 4)
-
Installation (Sheet 2 Of 4)
-
Installation ( Sheet 3 Of 4)
-
Installation (Sheet 4 Of 4)
-
(2) Air Compressor Drive Belt
-
Adjustment
-
Removal (Sheet 1 Of 2)
-
Removal (Sheet 2 Of 2)
-
Adjustment (Sheet 1 Of 2)
-
Testing
-
H. Air Compressor Lines.
-
Inspection (Sheet 2 Of 3)
-
H. Air Compressor Lines (Cont).
-
Inspection (Sheet 3 Of 3)
-
(2) Replacement
-
Removal (Sheet 1 Of 4)
-
Removal (Sheet 2 Of 4)
-
Removal (Sheet 3 Of 4)
-
Removal (Sheet 4 Of 4)
-
Cleaning
-
Installation (Sheet 1 Of 5)
-
Installation (Sheet 2 Of 5)
-
Installation (Sheet 3 Of 5)
-
Installation (Sheet 4 Of 5)
-
Installation (Sheet 5 Of 5)
-
I. A L C O H O L E V A P O R A T O R
-
Removal (Sheet 2 Of 2)
-
Disassembly
-
Cleaning (Sheet 2 Of 2)
-
Reassembly
-
Installation (Sheet 1 Of 2)
-
Installation (Sheet 2 Of 2)
-
Chapter 8 Wheels And Steering System Maintenance
-
8-1. Wheels And Tires Maintenance
-
Servicing (Adding Air)
-
Removal
-
Disassembly
-
Cleaning, Inspection, And Repair
-
Reassembly (Sheet 1 Of 2)
-
Reassembly (Sheet 2 Of 2)
-
Installation
-
8-2. Steer Ingsystem Maintenance
-
B. H O S E S , L I N E S, A N D F I T T I N G S
-
(1) Inspection (Sheet 2 Of 3)
-
Sheet 3 Of 3
-
(2) Replacement.
-
B. H O S E S , L I N E S, A N D F I T T I N G S ( C O N T )
-
Removal (Sheet 2 Of 5)
-
Removal (Sheet 3 Of 5)
-
(2) Replacement (Cont)
-
Removal (Sheet 4 Of 5)
-
B. H O S E S , L I N E S, A N D F I T T I N G S ( C O N T )
-
Cleaning
-
Inspection
-
Installation (Sheet 1 Of 5)
-
Installation (Sheet 2 Of 5)
-
Installation (Sheet 3 Of 5)
-
Installation (Sheet 4 Of 5)
-
Installation (Sheet 5 Of 5)
-
C. Auxiliary Steering System.
-
(2) Replacement.
-
Removal (Sheet 2 Of 2)
-
Cleaning
-
Installation (Sheet 1 Of 2)
-
Installation ( Sheet 2 Of 2)
-
D. Hydraulic Oil Cooler
-
Removal ( Sheet 2 Of 3)
-
Cleaning
-
Inspection
-
Installation ( Sheet 2 Of 3)
-
Installation (Sheet 3 Of 3)
-
E. S T E E R I N G H Y D R A U L I C F I L T E R
-
Sheet 2 Of 2
-
(2) Removal.
-
Removal
-
Cleaning And Inspection
-
Installation (Sheet 2 Of 3)
-
Installation (Sheet 3 Of 3)
-
Chapter 9 Frame And Towing Attachments And Body And Cab Maintenance
-
9-1. Chassis Assemblies Maintenance
-
Sheet 2 Of 2
-
B. Rear Chassis Assembly (Sheet 1 Of 2 )
-
Sheet 2 Of 2
-
C. Trunnion Grease Hoses.
-
Removal
-
D. T R A N S P O R T / S E R V I C E L I N K.
-
Removal
-
Removal
-
9-2. Engine Hoods And Panels Maintenance
-
Cleaning
-
Installation
-
Removal
-
Cleaning And Inspection (Sheet 1 Of 2)
-
Cleaning And Inspection (Sheet 2 Of 2)
-
Installation
-
C. E N G I Ne Hoods And Side Support S
-
Cleaning And Inspection
-
Installation (Sheet 1 Of 2)
-
Installation (Sheet 2 Of 2)
-
D. Hood Support
-
Cleaning And Inspection
-
9-3. Fenders Maintenance
-
Cleaning And Inspection
-
B. Rear Fenders.
-
Cleaning And Inspection
-
B. Rear Fenders (Cont)
-
Installation
-
9-4. Seat Assembly Maintenance
-
B. S E A T S U P P O R T A S S E M B L Y
-
Cleaning And Inspection
-
Installation (Sheet 2 Of 2)
-
C. S E A T B E L T .
-
Installation
-
Chapter 10 Accessory Items And Data Plates Maintenance
-
10-1. Air Horn Valve Assembly Maintenance
-
Removal (Sheet 2 Of 2)
-
Disassembly
-
Reassembly
-
Installation ( Sheet 2 Of 3)
-
Installation (Sheet 3 Of 3)
-
10-2. Air Horn Assembly Maintenance
-
Disassembly
-
Inspection
-
Installation
-
10-3. Windshield Wiper And Arm Maintenance
-
10-4. Windshield Wiper Motor Maintenance
-
Disassembly
-
Inspection
-
Reassembly
-
Installation
-
B. Front Wiper Switch And Circuit Breaker.
-
Removal (Sheet 2 Of 2)
-
Installation (Sheet 1 Of 2)
-
Installation (Sheet 2 Of 2)
-
10-5. Windshield Washer Maintenance
-
10-5. Windshield Washer Maintenance (Cont)
-
Cleaning
-
Inspection
-
10-5. Windshield Washer Maintenance (Cont)
-
Installation
-
10-6. Cab Heater System Maintenance
-
A. H E A T E R. Cont
-
A. H E A T E R ( C O N T )
-
Cleaning
-
Inspection
-
Reassembly
-
A. H E A T E R ( C O N T ).
-
Installation (Sheet 1 Of 2)
-
Installation (Sheet 2 Of 2)
-
B. H O S E S , Lines, A N D F I T T I N G S
-
B. H O S E S , L I N E S , A N D F I T T I N G S ( C O N T )
-
Removal (Sheet 2 Of 2)
-
Cleaning
-
Inspection
-
B. H O S E S , L I N E S, A N D F I T T I N G S ( C O N T )
-
Installation (Sheet 1 Of 2)
-
B. H O S E S , L I N E S , A N D F I T T I N G S ( C O N T )
-
Installation (Sheet 2 Of 2)
-
C. H E A T E R C O N T R O L V A L V E
-
Installation
-
D. Heater Fan Switch And Circuit Breaker
-
D. Heater Fan Switch And Circuit Breaker Cont
-
D. Heater Fan Switch And Circuit Breaker (Cont).
-
Installation
-
A. D E F R O S T E R M O T O R
-
A. D E F R O S T E R M O T O R Cont
-
Cleaning
-
Inspection
-
A. Defroster Motor (Cont).
-
Installation
-
B. Defroster Switch And Circuit Breaker.
-
Removal (Sheet 2 Of 2)
-
Installation (Sheet 1 Of 2)
-
Installation (Sheet 2 Of 2)
-
10-8. Cab Defogger Fans Maintenance
-
Disassembly
-
Cleaning
-
Reassembly (Sheet 2 Of 2)
-
10-8. Cab Defogger Fans Maintenance (Cont)
-
10-9. Cab Dome Light Maintenance
-
B. Dome Light And Switch
-
Installation
-
10-10. Mirrors Maintenance
-
B. O U T S I D E M I R R O R S .
-
Installation
-
10-11. Data Plates And Decals Maintenance
-
A. D A T A P L A T E S ( C O N T )
-
A. D A T A P L A T E S ( C O N T )
-
A. D A T A P L A T E S ( C O N T )
-
A. D A T A P L A T E S ( C O N T )
-
A. D A T A P L A T E S ( C O N T )
-
A. D A T A P L A T E S ( C O N T )
-
Removal
-
Before Starting Engine
-
Chapter 11 System Maintenance
-
Inspection (Sheet 1 Of 2)
-
Inspection (Sheet 2 Of 2)
-
Removal (Sheet 1 Of 5)
-
Removal (Sheet 2 Of 5)
-
Removal (Sheet 3 Of 5)
-
Removal (Sheet 4 Of 5)
-
Removal (Sheet 5 Of 5)
-
Installation (Sheet 2 Of 4)
-
Installation (Sheet 3 Of 4)
-
Installtion (Sheet 4 Of 4)
-
11-2. Return-To-Dig Control Maintenance
-
Removal
-
Cleaning And Inspection
-
Installation (Sheet 1 Of 2)
-
Installation (Sheet 2 Of 2)
-
Adjustment
-
11-3. Lines And Fittings Maintenance
-
Diagram
-
Removal (Sheet 2 Of 2)
-
Cleaning
-
Installation (Sheet 2 Of 4)
-
Installation (Sheet 3 Of 4)
-
Installation (Sheet 4 Of 4)
-
Removal (Sheet 1 Of 2)
-
B. Hydraulic Pump To Reservoir (Cont).
-
Cleaning (Sheet 1 Of 2)
-
B. Hydraulic Pump To Reservoir (Cont)
-
Inspection
-
B. Hydraulic Pump To Reservoir (Cont).
-
Installation (Sheet 2 Of 2)
-
Removal (Sheet 1 Of 3)
-
Diagram
-
Removal (Sheet 2 Of 3)
-
Removal (Sheet 3 Of 3)
-
Cleaning
-
Inspection
-
Installation (Sheet 1 Of 3)
-
Installation (Sheet 2 Of 3)
-
C. Control Valve Asembly To Loader Bucket Assembly (Cont)
-
Installation (Sheet 3 Of 3)
-
D. Control Valve Assembly To Bucket Tilt Cylinder Assemblies.
-
Removal (Sheet 1 Of 2)
-
D. Control Valve Assembly To Bucket Tilt Cylinder Assemblies (Cont)
-
Cleaning
-
Inspection
-
Diagram
-
D. Control Valve Assembly To Bucket Tilt Cylinder Assemblies (Cont)
-
Installation (Sheet 2 Of 2)
-
E. Control Valve Assembly To Lift Cylinder Assemblies.
-
Removal ( Sheet 1 Of 2)
-
Removal (Sheet 2 Of 2)
-
Cleaning
-
Installation (Sheet 1 Of 2)
-
Diagram
-
E. Control Valve Assembly To Lift Cylinder Assemblies (Cont).
-
Installation (Sheet 2 Of 2)
-
Removal (Sheet 1 Of 2)
-
Removal (Sheet 2 Of 2)
-
Cleaning
-
Installation (Sheet 1 Of 3)
-
Installation (Sheet 2 Of 3)
-
Installation (Sheet 3 Of 3)
-
11-4. Lift Cylinder Assemblies Maintenance
-
Preliminary Procedure
-
Removal (Sheet 1 Of 3)
-
Removal (Sheet 2 Of 3)
-
Removal ( Sheet 3 Of 3)
-
Installation (Sheet 1 Of 2)
-
Installation (Sheet 2 Of 2)
-
11-5. Bucket Clam Cylinder Assemblies Maintenance
-
Removal (Sheet 1 Of 2)
-
Removal (Sheet 2 Of 2)
-
Installation (Sheet 1 Of 2)
-
Installation (Sheet 2 Of 2)
-
11-6. Hydraulic Reservoir Maintenance
-
Inspection (Sheet 2 Of 2)
-
Oil Check
-
C. Draining And Refilling (Sheet 1 Of 3).
-
C. D R A I N I N G And Refilling (Sheet 2 Of 3).
-
Sheet 3 Of 3
-
11-7. Hydraulic Filter Maintenance
-
Sheet 2 Of 2.
-
Removal (Sheet 1 Of 2)
-
Removal (Sheet 2 Of 2)
-
Cleaning
-
Installation (Sheet 1 Of 3)
-
Installation (Sheet 2 Of 3)
-
Installation (Sheet 3 Of 3)
-
Chapter 12 Signaling Devices And Loader Bucket Assembly Maintenance
-
12-1. Signaling Devices Maintenance
-
Removal
-
Cleaning
-
Inspection, Testing, And Repair (Sheet 2 Of 2)
-
Installation (Sheet 2 Of 2)
-
B. T U R N S I G N A L S W I T C H B U L B
-
Removal (Sheet 1 Of 2)
-
Diagram
-
Removal (Sheet 2 Of 2)
-
Cleaning
-
Inspection, Repair, And Testing
-
Installation (Sheet 1 Of 2)
-
C. Turn Signal Switch And Flasher (Cont)
-
Installation (Sheet 2 Of 2)
-
D. Turn Signal Lamp Assemblies Bulb
-
Removal
-
Installation
-
12-2. Bucket Lift Arms And Pivot Assemblies Maintenance
-
12-3. Loader Bucket Assembly Maintenance
-
Removal (Sheet 2 Of 3)
-
Installation (Sheet 1 Of 2)
-
Installation (Sheet 2 Of 2)
-
Removal (Sheet 1 Of 2)
-
Installation
-
Removal
-
Installation
-
Removal (Sheet 1 Of 2)
-
Installation (Sheet 1 Of 2)
-
Installation (Sheet 2 Of 2)
-
Appendix A References
-
References -Cont
-
References -Cont
-
Appendix B Maintenance Allocation Chart
-
B-3. Explanation Of Columns In The Mac, Section Ii
-
B-4. Explanation Of Columnsin Tool And Test Equipment Requirements, Section
Iii
-
Section Ii Maintenance Allocation Chart
-
Section Ii Maintenance Allocation Chart
-
Section Ii Maintenance Allocation Chart
-
Section Ii Maintenance Allocation Chart
-
Section Ii Maintenance Allocation Chart
-
Section Ii Maintenance Allocation Chart
-
Section Ii Maintenance Allocation Chart
-
Section Ii Maintenance Allocation Chart
-
Section Ii Maintenance Allocation Chart
-
Section Ii Maintenance Allocation Chart
-
Section Ii. Maintenance Allocation Chart
-
Section Ii. Maintenance Allocation Chart
-
Section Ii. Maintenance Allocation Chart
-
Section Iii. Tool And Test Equipment Requirements
-
Tool And Test Equipment Requirements -Cont
-
Tool And Test Equipment Requirements -Cont
-
Section Iv. Remarks
-
Appendix C Expendable/Durable Supplies And Materials List
-
Section Ii. Expendable/Durable Supplies And Materials List
-
Expendable/Durable Supplies And Materials List -Cont
-
Appendix D Manufactured Items List
-
Figure D-1. Hoses And Tubing
-
Figure D-2. Trim
-
Appendix E Hydraulic, Pneumatic, And Electrical Diagrams
-
E-5. Troubleshooting Logic Tree
-
Figure E-1. Logic Tree Troubleshooting Techniques
-
Figure E-2. Electrical Symbols (Sheet 1 Of 2 )
-
Figure E-2. Electrical Symbols (Sheet 2 Of 2)
-
Appendix F Torque Limits
-
Table F-1. Torque Limits For Dry Fasteners
-
Table F-2. Torque Limits For Wet Fasteners
-
Appendix G Metric Conversions
-
G L O S S A R Y
-
List Of Abbreviations (Cont)
-
List Of Abbreviations (Cont)
-
Alphabetical Index
-
Index (Cont)
-
Index (Cont)
-
Index (Cont)
-
Index (Cont)
-
Index (Cont)
-
Index (Cont)
-
Index (Cont)
-
Index (Cont)
-
Index (Cont)
-
Index (Cont)
-
Index (Cont)
-
Index (Cont)
-
Index (Cont)
-
The Metric System And Equivalents
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