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- DIRECT SUPPORT, GENERAL
SUPPORT, AND DEPOT MAINTENANCE MANUAL
- SAFETY PRECAUTIONS
- Table of Contents
- Chapter 1. INTRODUCTION
- Delivery Conveyor.
- Specific Engine Nut and
Bolt Torque Data.
- Table 1. Engine Repair and
Replacement Standards
- Table 1. Engine Repair and
Replacement Standards --Continued
- Table 1. Engine Repair and
Replacement Standards --Continued
- Table 1. Engine Repair and
Replacement Standards --Continued
- Figure 1(1). Schematic
wiring diagram
- Figure 1(1). Schematic
wiring diagram (Cont)
- Figure 1 (3). Continued.
- Chapter 2. GENERAL
MAINTENANCE INSTRUCTIONS
- Engine Lacks Power
- Power-Take off Clutch Slips
- Power Unit
- Figure 2 (1). Power unit,
removal and installation.
- Figure 2 (3). Continued.
- Figure 3 (1). Feeder and
feeder hopper, removal and installation.
- Figure 4 (1). Jaw order,
removal and installation.
- Figure 5. Speed reducer and
conveyor head frame, removal and installation.
- Figure 6 (2). Continued.
- Chapter 3. ENGINE REPAIR
INSTRUCTIONS
- Figure 7-2. Lock test.
- Assembly of End Bell and
Brush Holder Plate
- Figure 7-3. Starting motor,
explded view.
- Inspection and Repair
- Figure 8-2. Battery
charging generator, exploded view.
- Cleaning Contact Points.
- Figure 9-2. Voltage and
current regulator adjustments.
- Figure 9-5. Suggested
special testing harness no. 1 for electrical checking.
- Radiator Assembly
- Water Pump
- Figure 11. Water pump,
exploded view.
- Hydraulic Governor and
Governor Drive
- Figure 12. Hydraulic
governor and governor drive, exploded view.
- Blower and Blower Drive
Assembly
- Figure 13. Fuel pump,
exploded view.
- Figure 14-1. Air inlet
housing, blower drive assembly, removal and installation.
- Figure 14-2. Air inlet
housing, exploded view.
- Figure 14-3. Blower drive,
exploded view.
- Figure 14-4.
Blower,exploded view
- Figure 14-4.
Blower,exploded view (Cont)
- Overspeed Governor
- Section II. ENGlNE
COMPONENTS
- Fuel Injector
- Rocker Arms and shaft
- Figure 17. Fuel injector,
exploded view.
- Engine Oil Pan
- Figure 18-2. Roker arms and
shaft, erploded view.
- Lubricating Oil Pump and
Pressure Regulator Assembly
- Figure 19-2. Cylinder head,
exploded view
- Figure 19-3. Cylinder head
tightening sequence.
- Power Take-off Assembly
- Flywheel and Flywheel
Housing
- Figure 21-2 (1) Oil pump
and pressure regulator, exploded view.
- Crankshaft Pulley and Front
Cover
- Figure 21-2 (2). Continued.
- Fan Pulley and Hub Assembly
- Cleaning, Inspection, and
Repair
- Camshaft ond Balance Shaft
Assemblies
- Figure 24-1. Flywheel,
removal and installation.
- Gear Train
- Figure 24-4. Initial bolt
tightening sequence.
- Figure 24-5. Final bolt
tightening sequence.
- Crankshaft and Main
Bearings
- Figure 25-1 (1). Crankshaft
pulley and front cover, removal and installation.
- Figure 25-1 (1). Crankshaft
pulley and front cover, removal and installation.
- Cylinder Block
- Figure 26-2. Fan pulley and
hub assembly, exploded view.
- Figure 27-1. Balance weight
cover and installation.
- Figure 27-3 (1). Balance
shaft and camsshaft, removal isntallation
- Figure 27-4. Camshaft,
balance shaft and idler gear assembly, exploded view.
- Figure 28-1. Crankshaft and
main bearings, removal and installation
- Figure 28-1. Crankshaft and
main bearings, removal
- Chapter 4: JAW CRUSHER
PLANT REPAIR INSTRUCTIONS
- Figure 30-1. Feeder drive,
removal disassembly.reassembly, and installaiton
- Figure 30-1. Feeder drive,
removal disassembly.reassembly, and installaiton (Cont)
- Figure 30-2. Feeder clutch
assemhly, exploded view.
- Section II. FEEDER AND
HOPPER
- Feeder and Hopper
- Figure 31-1 (1). Feeder and
hopper, exploded view.
- Figure 31-1 (1). Feeder and
hopper, exploded view. (Cont)
- Figure 31-1 (1). Feeder and
hopper, exploded view. (Cont)
- Section III. JAW CRUSHER
- Figure 32-1. Jaw crusher,
cross section view.
- Jaw Crusher
- Figure 32-2 (1). 1524 Jaw
crusher, exploded view.
- Cleaning, Inspection, and
Repair
- Figure 32-2 (1). 1524 Jaw
crusher, exploded view. (Cont)
- Side beating reassembly
- Figure 32-2 (1). 1524 Jaw
crusher, exploded view. (Cont)
- Side beating reassembly
(Cont)
- Figure 32-2 (1). Flywheel
and pulleys, removal and installation.
- Tension Spring and Rod
Reassembly.
- Figure 32-4. Key plates and
jaws, disassembly and reassembly.
- Figure 32-6. Cover plate,
removal and installation.
- Figure 32-8. Side bearing
grease seal, spacer and flinger, removal and installation.
- Figure 32-11. Bearing and
sleeve disassembly.
- Figure 32-14. Pitman
bearing and shaft, removal.
- Figure 32-15. Pitman
bearing collar reassembly.
- Figure 32-17. Cleaning
pitman bearings.
- Figure 32-19. Pitman grease
flinger installation.
- Figure 32-23. Side bearing
sleeve and lock nut reassembly
- Figure 32-23. Side bearing
sleeve and lock nut
- Figure 33-2. Head pulley
bearing assembly, exploded view.
- Figure 33-3. Trough roll
assembly, exploded view.
- Figure 33-4. Return roll
assembly, exploded view.
- Figure 33-5. Impact roll
assembly, exploded view.
- Section V. CONVEYOR DRIVE
- Speed Reducer Reassembly
- Figure 34-1. Conveyor
drive, removal disassembly, reassembly, and installation
- Figure 34-1. Conveyor
drive, removal disassembly, reassembly, and installation (Cont)
- Figure 34-2. Speed reducer,
exploded view.
- Figure 34-3. Countershaft
bearing assembly, exploded view.
- Appendix A: REFERENCES
- Figure 33-1. Delivery
comveyor, exploded view
- THE METRIC SYSTEM AND
EQUIVALENTS
- TM-5-3820-233-35-1
- By Order of the Secretary
of the Army:
- Blank PAge
- Recommended Changes to
Equipmewnt Technical Publications
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