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• TECHNICAL MANUAL
• WARNING
• Operator and Organizational Maintenance Manual
• Appendix C: BASIC ISSUE ITEM LIST AND ITEMS
• Table of Contents
• List of Illustrations
• List of Illustrations (Cont)
• Chapter 1. INTRODUCTION
• Portable crushing and screening plant.
• Figure 1-1. Crushing and screening unit, left side.
• Figure 1-2. Crushing and screening unit, right side.
• Figure 1-3. Wiring diagram.
• Chapter 2. OPERATING INSTRUCTIONS
• Installation
• Figure 2-3. Stabilizing jack positions
• Equipment Conversion
• Table 2-1. Roll Crusher Estimated Product Gradation Chart Guide A Open CircuitQ
• Section II. MOVEMENT TOA NEW WORKSITE
• Figure 2-4. Folding side conveyors.
• Rock and Sand Conveyor
• Figure 2-5. Rock and sand conveyor, removal and installation (sheet 2 of 3).
• Figure 2-5. Rock and sand conveyor, removal and installation (sheet 3 of 3).
• Power Unit
• Figure 2-7. Overhead conveyor, removal and installation sheet (1 of 2).
• Figure 2-7. Overhead conveyor, removal and installation sheet (2 of 2).
• Elevating Wheel Assembly
• Figure 2-8. Elevating wheel assembly, removal and installation.
• Figure 2-9. Walkway and ladder,removal and installation
• Dolly
• Figure 2-11. Dolly air brake hook up, to prime mover.
• Reinstallation After Movement
• Controls and Instruments
• Figure 2-16. Controls and instruments.
• Section IV. OPERATION UNDER USUAL CONDITIONS
• Stopping
• Section V. OPERATION UNDER UNUSUAL CONDITIONS
• Operation in Extreme Heat
• Chapter 3. OPERATOR'S MAINTENANCE INSTRUCTIONS
• Section IV. TROUBLESHOOTING
• Section V. MAINTENANCE OF CRUSHING AND SCREENING UNIT
• Figure 3-1. Secondary and primary fuel filter element, removal and replacement.
• Primary Fuel Filter Element
• Figure 3-2. Lubricating oil filter service.
• By-Pass Oil Filter Element
• Batteries
• Figure 3-4. Air cleaner service.
• Fuel Tank
• Eccentric Shaft
• Figure 3-8. Screens and frame, removal and installation.
• Inspection.
• Figure 3-8. Screens and frame, removal and installation.
• Table 3-3. V-Belt Deflection.
• Hopper Flop Gate
• Figure 3-11. Flop gate handle.
• Chapter 4. ORGANIZATIONAL MAINTENANCE INSTRUCTIONS
• Table 4-1. Preventive Maintenance Checks and Services
• Section VI. TROUBLESHOOTING
• Figure 4-1. Radio suppression components.
• Section VIII. MAINTENANCE OF ROLL CRUSHER UNIT
• Figure 4-3. Fuel injector, removal and installation.
• Exhaust Valve Clearance Adjustment
• Primary and Secondary Fuel Filter
• Fuel Tank, Lines and Fittings
• Starting Aid
• Air Cleaner
• Lubrication System
• Oil Cooler
• By-Pass Lubricating Oil Filter
• Thermostat
• Water Tubes, Hoses and Fittings
• Engine Controls
• Fuel Pressure Switch
• Water Temperature Switch
• Sending Units
• Electrical System
• Figure 4-24. Generator regulator, removal and installation.
• Starting Motor
• Figure 4-26. Starting motor, removal and installation.
• Exhaust System
• Figure 4-29. Muffler and pipe, removal and installation.
• Side Panels and Hood
• Figure 4-30. Side panels and hood, removal and installation.
• Figure 4-31. Side panels and hood assembly, exploded view
• Power Take-off Clutch Adjustment
• Clutch Controls-Power Take-Off
• Figure 4-36. Conveyor belt cutting.
• Figure 4-38. Conveyor belt fastener installation.
• Belt Tension Adjustment
• Figure 4-40. Conveyor belt training.
• Belt Wiper
• Conveyor Pulley Lagging
• Figure 4-45. Position lagging.
• V-Belts.
• V-Belt Adjustment
• Figure 4-50. Screen and side conveyor countershaft to rock conveyor drive V-belt adjustment.
• Figure 4-52. Flywheel to elevating wheel and undercrusher.
• Figure 4-53. Power take-off to main countershaft V-belt adjustment.
• Figure 4-55. Lower countershaft to adjustable idler drive, V-belt adjustment.
• Clutch Controls
• Screen Drive V-Belt Idler
• Rock Conveyor V-Belt Idler
• Figure 4-61. Rock conveyor drive idler, removal and installation.
• Roll Crusher Drive V-Belt Idler
• Figure 4-64. Roll crusher idler, disassembly and reassembly.
• Elevating Wheel
• Vibrating Screen
• Figure 4-68. Coil spring adjustment.
• Support Springs
• Compression Spring Adjustment.
• Size of Feed
• Figure 4-72. Screening unit, wheel, tire and brake assembly, removal and installation.
• Secondary Screening Unit Air Brake System
• Reservoir
• V-Belt Guards
• Walkway and Ladder
• Figure 4-77. Walkway and Iadder, removal and installation.
• Stabilizing Jacks
• Figure 4-79. Stabilizing jack, removal, disassembly, reassembly and installation.
• Secondary Screening Unit Lights
• Dolly
• Figure 4-82. Fifth wheel, removal, disassemble, reassembly and installation.
• Pull Tongue, Safety Chain and Mud Flap
• Figure 4-83. Dolly wheel, tire, and brake assembly, removal, d4tnsembly, reassembly and installations.
• Figure 4-84. Dolly air brake system, electrical light and wiring harness, removal, disassembly, reassembly and installation.
• Dolly Electrical Wiring Harness and Lights
• Appendix A: REFERENCES
• Appendix B: MAINTENANCE ALLOCATION CHART
• Section II. MAINTENANCE ALLOCATION CHART
• Section II. MAINTENANCE ALLOCATION CHART (Cont)
• Section II. MAINTENANCE ALLOCATION CHART (Cont)
• Section II. MAINTENANCE ALLOCATION CHART (Cont)
• Appendix C: BASIC ISSUE ITEMS LIST
• Section II. BASIC ISSUE ITEMS
• Section III. MAINTENANCE AND OPERATING SUPPLIES
• ALPHABETICAL INDEX
• ALPHABETICAL INDEX (Cont)
• ALPHABETICAL INDEX (Cont)
• ALPHABETICAL INDEX (Cont)
• THE METRIC SYSTEM AND EQUIVALENTS
• TM-5-3820-233-12-2
• By Order of the Secretary of the Army:
• Blank Page
• Recommended Changes to Equipment Technical Publications